Fristam Pumps FP Series User Manual

Original Instructions
Assembly Instructions
Centrifugal Pump
FP Series
Pump Type:
Pump No.:

Fristam Pumps FP Series Specifications

General

Brand	Fristam Pumps
Model	FP Series
Category	Water Pump
Language	English

Summary

Introduction to Fristam Centrifugal Pumps

Foreword

Introductory remarks about the operator's manual for Fristam FP centrifugal pumps.

Manufacturer Information

Details about FRISTAM Pumpen KG, including address and contact information.

Scope of Supply

Lists the items included in the pump package, such as pump unit and accessories.

Pump Without Motor (Optional)

Instructions for handling and referencing documentation for pumps supplied without a motor.

Scope of Documentation

Details the contents of the documentation provided with the pump, including manuals and attached documents.

Display Conventions

Explains symbols, formatting, and conventions used throughout the operator's manual.

Safety Instructions for Fristam Pumps

Basic Safety Instructions

Essential safety guidelines for pump operation, handling, and general precautions.

Intended Use

Specifies the approved applications and operational limits for the standard FP centrifugal pump versions.

Improper Use

Details prohibited uses, such as in explosive atmospheres, and potential hazards.

Warning and Instruction Labels

Explains the importance of labels and instructions for safe operation.

Noise Emissions

Information on noise levels and compliance with local exposure regulations.

Disposal

Guidelines for the environmentally friendly disposal of pump parts and packaging.

Design and Function of Fristam Pumps

Principles of Design

Overview of the fundamental design principles of the Fristam FP centrifugal pump.

Pump Head (A)

Detailed description of the pump head, including connections and the impeller.

Lantern (B) and Electric Motor (C)

Explanation of the lantern's function and the integration of the electric motor.

Models

Describes different pump models (FP, FPE, FP...V) and how to identify them.

Pump Key

Explains the type designation system used to identify pump series, size, and supplementary characters.

Versions

Details various versions and configurations available for the pump, such as enclosure and motor feet.

Transportation of Fristam Pumps

Transportation

General instructions for safely transporting the pump unit using industrial trucks or cranes.

Transportation Safety Instructions

Critical safety precautions to prevent injury and damage during pump transportation.

Moving With Industrial Trucks

Procedures for safely moving the pump using industrial trucks or forklifts.

Moving With Crane

Procedures for safely lifting and moving the pump using a crane and appropriate slings.

Storage of Fristam Pumps

Storage Safety Instructions

Safety guidelines to prevent damage, corrosion, and hazards during pump storage.

Storage Conditions

Recommended environmental conditions for storing the pump to maintain its integrity.

Long-Term Storage

Specific procedures for storing the pump for periods exceeding six months.

Recommissioning

Steps required to prepare the pump for operation after a period of storage.

Installation of Fristam Pumps

Installation Safety Instructions

Essential safety measures to ensure safe and proper pump installation.

Installation Location

Guidelines for selecting an appropriate and safe location for pump installation.

Reduction of Noise and Vibration

Methods to minimize noise and vibration during pump operation through installation techniques.

Pump Fixation

Procedures for securely mounting the pump to its foundation based on its model and version.

Installation of Pipes

Instructions for properly connecting suction and discharge piping, avoiding air pockets and stresses.

Electrical Connection

Steps for safely connecting the pump's electrical power supply by a qualified electrician.

Connection of Sealing or Quenching Liquid (Optional)

How to connect sealing or quenching liquid lines for pumps equipped with this option.

Operation of Fristam Pumps

Operation Safety Instructions

Critical safety precautions to be observed during pump operation, including hot surfaces and noise.

Commencement of Operation

Procedures for safely starting up the pump, including checks for shaft seals and sealing liquid.

Monitoring of Operation

Guidelines for monitoring pump performance, preventing damage from incorrect operation.

Stopping of Operation

Correct procedures for safely shutting down the pump, including closing valves.

Pump Decommissioning

Steps for safely taking the pump out of service, including emptying and cleaning.

Cleaning in Place

Procedures for cleaning the pump without disassembly, including CIP and SIP processes.

Maintenance of Fristam Pumps

Maintenance Safety Instructions

Essential safety measures to ensure safe maintenance procedures, including electrical and rotating parts.

Replacement Parts

Information on ordering and using genuine Fristam replacement parts to ensure safety and performance.

Inspection of Sealing and Quenching Liquid (Optional)

Procedures for checking the sealing or quenching liquid levels and quality.

Lubrication of Motor Bearings

Instructions for lubricating motor bearings according to the motor manufacturer's specifications.

Lubrication of Shaft Bearing

Procedures for lubricating shaft bearings on various pump models (FP, FPE, FP...V, L, KF).

Motor Replacement

Steps involved in replacing the electric motor on different pump types (Special, IEC standard).

Shaft Seal Replacement

Detailed instructions for replacing the pump's shaft seal when leakage occurs.

Pump Head Removal

Procedures for safely removing the pump head assembly for maintenance or repair.

Checking of the Clearances

How to check and adjust critical clearances within the pump assembly for optimal performance.

Pump Head Attachment

Instructions for reassembling the pump head onto the pump body after maintenance.

Clearance Setting for Flange Connection

Method for setting impeller clearances when using flange connections on the pump.

Mounting of Seals

Step-by-step guide for mounting mechanical seals for different application cases.

Mounting of the Pump Casing

Procedures for mounting the pump casing onto the pump shaft and motor.

Mounting of the Impeller

Instructions for properly installing the impeller onto the pump shaft and securing it.

Pump Sealing

Procedures for sealing the pump assembly after component installation, including tightening torques.

Models FPE and FP...V: Mounting and Alignment of the Pump Shaft

Specific steps for mounting and aligning the pump shaft for FPE and FP...V models.

Model L: Coupling Replacement

Instructions for replacing the coupling on Model L pumps, ensuring proper alignment.

Appendix 1: Specifications and Data

Specifications

Contains technical specifications and data for the Fristam FP pump series.

Tightening Torques for Screws and Nuts

Lists required tightening torques for various screw and nut sizes based on material strength class.

Noise Emissions

Provides noise level data for different pump sizes under specified operating conditions.

Maintenance Intervals

Recommended schedule for routine maintenance tasks and checks based on pump model and interval.

Troubleshooting Table

A guide to diagnosing and resolving common pump problems, their possible causes, and remedies.

Number Key

A reference list of part numbers and their corresponding names for sectional drawings.

EC Declaration of Conformity

Official declaration confirming the product's compliance with relevant EU Machinery Directives.

EG Declaration of Incorporation

Declaration for the product as an incomplete machine according to EU Machinery Directives.

Appendix 2: Assembly Instructions (Optional)

Assembly Safety Instructions

Safety precautions specifically for assembling Fristam pumps supplied without motors.

Scope

Defines the purpose and applicability of these assembly instructions for optional pumps.

Rating Plate for Pump Without Drive

Explains the rating plate information for pumps supplied without a motor or drive.

Moving Without Motor

Instructions for safely transporting pumps that are not supplied with a motor.

Moving Without Motor - Safety Instructions

Safety guidelines for handling and moving pumps without motors to prevent injury and contamination.

Moving With Industrial Trucks

Procedures for safely moving unpackaged pumps using industrial trucks.

Moving With Crane

Procedures for safely lifting and moving unpackaged pumps with a crane.

Installation Location

Requirements for the installation location of pumps supplied without motors.

Pump Installation

Specific steps for installing pumps supplied without motors, covering models KF and L.