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Frosty Factory 137A - User Manual

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Frosty Factory
of America, Inc.
2301 S. Farmerville St., Ruston, LA 71270
frostyfactory.com
(318) 255-1162 (800) 544-4071 (318) 255-1170 fax
Owner’s Manual
All technical data, pictures and drawings contained in this manual are not binding on the
manufacturer nor can the manufacturer be held liable for any modifications to the
machine in whole or in part.
Revised 12/2023
Model 137A
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Summary

1.0 Introduction

1.1 Use of the Manual

Guide on manual usage, notation symbols, and operator familiarization.

1.2 Preliminary Inspection

Process for unpacking, checking for shipping damage, and verifying included accessories.

1.3 Description

1.4 Dimensions

2.0 Safety and Installation

2.1 Safety Precautions

Emphasizes reading manual, understanding warning labels, and safety procedures.

2.2 Installation

Covers placement, leveling, ventilation, power connection, and final assembly steps.

3.0 Operation

3.1 Machine Controls

Explains the function of the two selector switches and their operational modes.

3.2 The Product You Serve

Discusses mix requirements, sugar content, fruit juices, neutral bases, and alcohol.

3.3 Product Consistency

Explains the torque sensing mechanism and how to adjust product thickness.

3.4 Start Up

Details the process of filling the hopper and cylinder, and starting the machine.

3.5 Freeze Time

Discusses factors affecting freeze time and approximate duration for Model 137A.

4.0 Maintenance

4.1 Cleaning

Provides detailed steps for cleaning the machine, including parts removal and sanitization.

4.2 Re-Assembly

Guides through reassembling the beater bar, faceplate, and related components.

4.3 Preventative Maintenance

Outlines daily, weekly, and monthly maintenance tasks for optimal machine upkeep.

4.4 Extended Storage

Provides instructions for storing the machine during long shutdown periods.

4.5 Faceplate;Faucet Assembly

Lists parts and provides a diagram for the faceplate and faucet assembly.

4.6 Float Switch Assembly

Explains the components and assembly of the float switch mechanism.

4.7 Thermostat System-Stand-By

Illustrates the thermostat system and its stand-by function for temperature control.

4.8 Using the Cleaning Brushes

Details how to use cleaning brushes for the drip tube and ceramic ring.

4.9 Beater Bar Seal Installation

Provides instructions on how to install the beater bar seal correctly and its importance.

4.10 Scraper Blade and Spring Seal Installation

Step-by-step guide for installing the scraper blade and spring seal components.

4.11 Ceramic Seal Removal and Re-installation

Instructions for removing and installing the ceramic seal using a dedicated puller tool.

5.1 Drive Belt

5.2 Franklin Drive Motor

5.3 Shim Placement

5.4 Rear Cylinder Assembly

6.0 Troubleshooting

1. Machine does not run when turned on.

Checks for power connection, circuit breakers, and shared circuits when machine is off.

2. Beater motor starts but compressor doesnt start.

Troubleshoots motor start issues, checking switches, time delay, and micro-switch.

3. Mix dripping from drip tube.

Addresses problems with mix dripping from the drip tube due to seal issues.

4. Unit runs but product does not freeze to desired consistency.

Fixes for incorrect freezing: recipe, TCC screw, mix temp, ventilation, condenser.

5. Unit runs but produces a loud knocking sound during initial freeze down cycle.

Troubleshoots loud knocking sounds: cylinder fill, ice build-up, and clearing methods.

6. Fill light is on when hopper is full of product.

Solves the issue of the fill light being on incorrectly when the hopper is full.

7. Machine has gentle “rocking” motion.

Addresses a gentle rocking motion, checking cylinder fill and machine leveling.

8. No product comes out when faucet handle is pulled while unit is running.

Troubleshoots when no product dispenses: clearing ice plugs or frozen mix.

9. Compressor starts and stops intermittently.

Diagnoses intermittent compressor operation: fan, on/off time, and electrical checks.

10. Unit continues to run when switched to stand-by.

Solves the problem of the unit not switching to standby: thermostat reset/replacement.

11. Beater bar does not turn.

Troubleshoots when the beater bar fails to rotate: belt, pulley, drive plate, or motor.

12. Mix turns grey or pitting metal in the freezing barrel

Addresses issues of mix discoloration or metal pitting due to sanitizing solution.

7.0 Spare Parts List

8.0 Junction Box

8.0 Contactor & Timer

137 A Electrical Drawing

Limited Warranty

Frosty Factory 137A Specifications

General IconGeneral
BrandFrosty Factory
Model137A
CategoryCommercial Food Equipment
LanguageEnglish

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