En-4
For left outlet piping,
cut off the piping
outlet cutting groove
with a hacksaw.
Indoor unit
drain hose
Drain cap
Remove the drain cap by pull-
ing at the projection at the end
of the cap with pliers, etc.
Removal method of drain hose
Remove the screw at the left of
drain hose and pull out drain hose.
Installation method of drain hose
Vertically insert the drain hose toward the
inside, so that the drain fi xture (white) can ac-
curately align with the screw hole around the
drain cock.
After inserting and before replacing, please
reinstall and fi x the removed screws.
• Please hold around the joint of the drain hose during working.
•
As the screw is inside, be sure to use screwdriver treated with magnet.
Screw
Drain fixture
Drain hose
Screw hole
Drain cock
Drain hose
Screw
Drain fixture
•
For left piping and left rear piping, align the marks on the wall hook bracket and shape the
connection pipe.
• Bend the connection piping at a bend radius of 70 mm or more and install no more than
35 mm from the wall.
•
After passing the indoor piping and drain hose through the wall hole, hang the indoor unit on
the hooks at the top and bottom of the wall hook bracket.
[Installing the indoor unit]
• Hang the indoor unit from the hooks at the top of the wall hook bracket.
• Insert the spacer, etc. between the indoor unit and the wall hook bracket and separate
the bottom of the indoor unit from the wall.
Indoor unit
Wall hook bracket
(Spacer)
Connection pipe (6.35 mm dia.)
Align the marks
Indoor unit
Connection pipe (9.52 or 12.7 mm dia.)
Top hooks
Bottom hooks
Wall hook bracket
Bend R70 mm with
a pipe bender
After hooking the indoor unit to the top hook, hook the fi ttings of the indoor unit to the 2
bottom hooks while lowering the unit and pushing it against the wall.
6.6. Flare connection (Pipe connection)
CAUTION
Tighten the fl are nuts with a torque wrench using the specifi ed tightening method. Oth-
erwise, the fl are nuts could break after a prolonged period, causing refrigerant to leak
and generate hazardous gas if the refrigerant comes into contact with a fl ame.
6.6.1. Flaring
Use special pipe cutter and fl are tool exclusive for R410A.
(1) Cut the connection pipe to the necessary length with a pipe cutter.
(2) Hold the pipe downward so that cuttings will not enter the pipe and remove any burrs.
(3)
Insert the fl are nut (always use the fl are nut attached to the indoor unit(s) and outdoor
unit respectively) onto the pipe and perform the fl are processing with a fl are tool. Use the
special R410A fl are tool, or the conventional fl are tool. Leakage of refrigerant may result if
other fl are nuts are used.
(4) Protect the pipes by pinching them or with tape to prevent dust, dirt, or water from
entering the pipes.
Die
A
Pipe
B
L
Check if [L] is flared uniformly
and is not cracked or scratched.
Pipe outside diameter
[mm (in.)]
Dimension A [mm]
Dimension B
[mm]
Flare tool for R410A, clutch type
6.35 (1/4)
0 to 0.5
9.1
9.52 (3/8) 13.2
12.70 (1/2) 16.6
15.88 (5/8) 19.7
19.05 (3/4) 24.0
When using conventional fl are tools to fl are R410A pipes, the dimension A should be ap-
proximately 0.5 mm more than indicated in the table (for fl aring with R410A fl are tools) to
achieve the specifi ed fl aring. Use a thickness gauge to measure the dimension A.
Width across
flats
Pipe outside diameter
[mm (in.)]
Width across flats of Flare
nut [mm]
6.35 (1/4) 17
9.52 (3/8) 22
12.70 (1/2) 26
15.88 (5/8) 29
19.05 (3/4) 36
6.6.2. Bending pipes
• If pipes are shaped by hand, be careful not to collapse them.
• Do not bend the pipes in an angle more than 90°.
• When pipes are repeatedly bend or stretched, the material will harden, making it diffi cult
to bend or stretch them any more.
• Do not bend or stretch the pipes more than 3 times.
CAUTION
• To prevent breaking of the pipe, avoid sharp bends.
• If the pipe is bent repeatedly at the same place, it will break.
6.6.3. Pipe connection
CAUTION
• Be sure to Install the pipe against the port on the indoor unit correctly. If the center-
ing is improper, the fl are nut cannot tighten smoothly. If the fl are nut is forced to
turn, the threads will be damaged.
• Do not remove the fl are nut from the indoor unit pipe until immediately before con-
necting the connection pipe.
• Hold the torque wrench at its grip, keeping it in the right angle with the pipe, in order
to tighten the fl are nut correctly.
• Tighten the fl are nuts with a torque wrench using the specifi ed tightening method.
Otherwise, the fl are nuts could break after a prolonged period, causing refrigerant to
leak and generate hazardous gas if the refrigerant comes into contact with a fl ame.
CAUTION
• Connect the piping so that the control box cover can easily be removed for servic-
ing when necessary.
• In order to prevent water from leaking into the control box, make sure that the pip-
ing is well insulated.
When the flare nut is tightened properly by your hand, hold the body side coupling with a
wrench, then tighten with a torque wrench. (See the table below for the flare nut tightening
torques.)
Tighten with two wrenches.
Holding wrench
Flare nut
Connection pipe
Torque wrench
Indoor unit pipe
(Body side)
Flare nut [mm (in.)] Tightening torque [N·m (kgf·cm)]
6.35 (1/4) dia. 16 to 18 (160 to 180)
9.52 (3/8) dia. 32 to 42 (320 to 420)
12.70 (1/2) dia. 49 to 61 (490 to 610)
15.88 (5/8) dia. 63 to 75 (630 to 750)
19.05 (3/4) dia. 90 to 110 (900 to 1,100)
9333005072_IM.indb 49333005072_IM.indb 4 2013-9-24 11:44:262013-9-24 11:44:26
To Next Page
Loading...
Need help?
General
