Fukuda FL-296 Series - User Manual

10527-T-800E-00
http://www.fukuda-jp.com
COMPACT AIR LEAK TESTER
DESIGN DOCUMENT
FL-296 SERIES
Contents
MODEL ････････････････････････････････････ 6
SPECIFICATIONS ･････････････････････････････ 7
DO YOU HAVE EVERYTHING? ･･･････････････････････ 8
OPTION ････････････････････････････････････ 9
INSTALLATION INSTRUCTIONS ････････････････････ 14-15
AIR PIPE CONFIGURATIONS ･･････････････････････ 16-17
ELECTRIC WIRING CONFIGURATIONS ･････････････････ 18-19
LINE CONNECTIONS ･････････････････････････････ 20-35
RS-232C CONNECTION ･･････････････････････････ 60-63
PRINTER CONNECTIONS ････････････････････････ 65
EXTERNAL DIMENSIONS ････････････････････････ 72-74
■ Declaration
・This design documents is outline specification for system design which is extracted from operation manual
(10527-T-001E-05).
The above contents page numbers is mentioned the page numbers of operation manual.
For about details of operation and testing procedure, please refer to operation manual.
・The contents of this manual may be modified without notice due to function and performance improvements.
・This manual has been written with care to provide the user with helpful and useful information. Please
contact your local FUKUDA distributor if there are any inaccuracies or questions of concern.
・Do not use this tester for any purpose other than testing air leaks.
・For best operating results and optimum efficiency, read this instruction manual thoroughly
to understand the tester’s many functions prior to operation.
・Reprinting or duplicating this manual partially or completely is prohibited unless permitted by
FUKUDA CO., LTD.
■ Trademark
Company names and product names being used in this manual are the registered trademarks of
their respective holders.

Summary

OUTLINE TESTER MODEL

MODEL CONFIGURATION

Describes model structure with symbols for configuration.

CALIBRATOR AND PRESSURE SETTINGS

Details calibrator options and pressure range settings.

POWER AND INTERNAL OPTIONS

Outlines power supply and internal option configurations.

TESTER SPECIFICATIONS

PERFORMANCE SPECIFICATIONS

Details leak pressure range and measurement accuracy.

FUNCTION SPECIFICATIONS

Explains timer settings and group setting functions.

GENERAL SPECIFICATIONS

Covers operating environment, power, dimensions, weight.

PRE-OPERATION CHECKLIST

TESTER STRUCTURE OVERVIEW

Provides front and rear views of the tester.

STANDARD ACCESSORIES LIST

Lists essential accessories included with the tester.

EXTERNAL OPTIONS

EXTERNAL OPTION MODELS AND REMARKS

Details external options like filters, printers, and switches.

INSTALLATION INSTRUCTIONS

SAFETY PRECAUTIONS

Covers warning and caution notes for safe installation.

OPERATION ENVIRONMENT

Specifies recommended temperature and humidity conditions.

INSTALLATION LAYOUT AND MEASUREMENT

INSTALLATION LAYOUT DIAGRAMS

Shows diagrams for front, rear, and side mounting.

INSTALLATION MEASUREMENT NOTES

Provides installation notes and space requirements.

FIXING THE BRACKETS

Illustrates the process of fixing mounting brackets.

AIR PIPE CONFIGURATIONS

PIPING CONFIGURATION OVERVIEW

Shows ports and basic piping setup.

TEST CIRCUIT PIPES RECOMMENDATIONS

Gives recommendations for test circuit piping.

ADDITIONAL PIPING CONSIDERATIONS

Covers stabilization and other piping advice.

AIR SUPPLY AND PIPING GUIDELINES

COMPRESSED AIR SOURCE REQUIREMENTS

Details on air supply quality and filtration.

CLAMPING EQUIPMENT CONSIDERATIONS

Notes on regulators for clamping.

INTERNAL VOLUME OPTIMIZATION TIPS

Tips to increase test sensitivity.

TEMPERATURE INFLUENCE AVOIDANCE

Precautions against temperature changes.

MASTER PARTS SELECTION GUIDANCE

Guidance on choosing master parts for testing.

ELECTRIC WIRING CONFIGURATION

WIRING SAFETY PRECAUTIONS

Essential safety notes before wiring.

WIRING EXAMPLE DIAGRAM

Illustrates a typical wiring setup.

TERMINAL BOARD AND CONTROL SIGNALS

REMOTE TERMINAL BOARD LAYOUT

Details pin assignments and connections.

CONTROL SIGNAL DESCRIPTIONS

Explains various control signals for testing.

ELECTRICAL AND AIR PIPE LINE CONNECTIONS: PRESSURE TESTING

OUTSIDE PRESSURE LEAK TESTING

Describes connection for external pressure leak tests.

INTERNAL PRESSURE LEAK TESTING

Describes connection for internal pressure leak tests.

ELECTRICAL AND AIR PIPE LINE CONNECTIONS: VACUUM TESTING

VACUUM SOURCE METHOD CONNECTION

Details vacuum testing via source method.

VACUUM EJECTOR METHOD CONNECTION

Details vacuum testing via ejector method.

ELECTRICAL AND AIR PIPE LINE CONNECTIONS: EXHAUST BYPASS

COMPRESSED AIR MEASUREMENT BYPASS

Explains connecting bypass for compressed air.

VACUUM MEASUREMENT BYPASS

Explains connecting bypass for vacuum measurement.

ELECTRICAL AND AIR PIPE LINE CONNECTIONS: VERIFICATION FUNCTIONS

PRESSURE VERIFICATION SWITCH CONNECTION

Details connecting pressure verification switches.

MANUAL VALVE STATUS SWITCH CONNECTION

Details connecting for valve status verification.

ELECTRICAL AND AIR PIPE LINE CONNECTIONS: WORK CLAMPING CONTROL

CONTROL BY LIMIT SWITCHES

Explains cylinder control using limit switches.

ELECTRICAL AND AIR PIPE LINE CONNECTIONS: TIMER CONTROL

CONTROL BY DLY TIMER

Explains cylinder control using delay timers.

ELECTRICAL AND AIR PIPE LINE CONNECTIONS: CONTROL INTERFACE

LEFT;RIGHT HAND SWITCH CONTROL

Details operation via hand switches.

DRIVING EVALUATION INDICATORS

Explains status lamps and their connections.

USEFUL TECHNICAL INFORMATION

EFFECTIVE USE OF A CORE

Explains how to use a core for testing.

AIR SOURCE CLEANLINESS ADVICE

Notes on keeping the air source clean.

TEMPERATURE CONSIDERATIONS FOR TESTING

Discusses temperature's impact on accuracy.

PLC CONNECTION AND CONTROL

PLC CONNECTION DIAGRAM

Shows how to connect the tester to a PLC.

PLC CONTROL FUNCTIONS AND TIMING

STARTING MEASUREMENT VIA PLC

Details measurement start timing.

GROUP SELECTION VIA PLC

Explains group selection by PLC.

EVALUATION SIGNAL READING VIA PLC

How to read evaluation signals.

POWER-ON STATUS CONFIRMATION VIA PLC

How to check power status.

OPERATION TIME CHART: GENERAL SEQUENCE

GENERAL OPERATION SEQUENCE

Shows overall process flow.

OPERATION TIME CHART: DETECTION SEQUENCE

DETECTION SEQUENCE DETAILS

Details time chart for detection phase.

OPERATION TIME CHART: CALIBRATION SEQUENCE

CALIBRATION SEQUENCE DETAILS

Details time chart for calibration phase.

OPERATION TIME CHART: PRESSURE ERROR DETECTION

PRESSURE ERROR DETECTION SEQUENCE

Details time chart for pressure error detection.

OPERATION TIME CHART: BUBBLE TEST SEQUENCE

BUBBLE TEST SEQUENCE DETAILS

Details time chart for bubble test phase.

OPERATION TIME CHART: OPTIONAL SEQUENCES

OPTION SEQUENCE DETAILS

Details time chart for optional sequences.

RS-232 C CONNECTION

RS-232 C OUTPUT SPECIFICATIONS

Technical parameters for RS-232C communication.

CONNECTOR AND WIRING EXAMPLES

Pin assignments and connection diagrams.

RS-232 C DATA TRANSMISSION

DATA TRANSMISSION PROCEDURES

How data is transmitted.

DATA COMPOSITION FORMAT

Structure of transmitted data.

RS-232 C DATA TRANSMISSION COMMANDS

TRANSMITTING TESTER SETTINGS DATA

Command for sending settings.

TRANSMITTING TEST DATA

Command for sending test results.

RS-232 C COMMUNICATION SAMPLE

TEST DATA COMMUNICATION SAMPLE

Examples of actual data communication.

PRINTER CONNECTIONS

PRINTER OUTPUT SPECIFICATIONS

Details for printer output.

EXTERNAL DIMENSIONS: FL-286;296-0 SERIES

FL-286;296-0 SERIES DIMENSIONS

Dimensional drawings for specific models.

EXTERNAL DIMENSIONS: FL-286 A;B, 296 A;B-0 SERIES

FL-286 A;B, 296 A;B-0 SERIES DIMENSIONS

Dimensional drawings for specific models.

EXTERNAL DIMENSIONS: FL-286 A;B, 296 A;B-2 SERIES

FL-286 A;B, 296 A;B-2 SERIES DIMENSIONS

Dimensional drawings for specific models.

Fukuda FL-296 Series Specifications

General

Brand	Fukuda
Model	FL-296 Series
Category	Test Equipment
Language	English