Fuso Canter 2015 User Manual

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TOYO CF10163

DIC F101

BLACK TOYO CF10163 (20%)

Pub. No. MH995249

Owner’s Manua

l

Pub. No. MH995249

’14-1

JANUARY ’14 Printed in Japan

Owner’s Manual

2015 Model

2015 Model

Pub. No. MH995249

Table of Contents

Reading the Handbook5
Table of Contents6
Recommendation to Drivers8
Chassis and Engine Numbers9
Recommendation to Drivers9
- Vehicle Identification Number (VIN)10
- Maintenance11
- Periodic Inspection11
- DEF (Diesel Exhaust Fluid)15
- Handling of the New Vehicle20
- Maximum Engine Speed During Run-In Period20
- Obtaining Service21
- Reporting Safety Defects21
- Contact MFTA22
- Contact Your Nearest Authorized Dealer22
Warning Labels24
- Around the Driver’s Seat26
- Labels Inside the Cab26
- On Driver’s Door and Door Pillar27
- Exterior Labels28
- Opening and Closing30
- Starter Key31
Opening and Closing31
- Engine Immobilizer (Theft Prevention Device)32
- Doors35
- From the Outside36
- Central Door Locks37
- Keyless Entry System38
- Entering and Leaving the Vehicle42
- Door Window Glass44
- Power Window Switches44
Window Regulator Handle45
Seat and Steering Wheel Adjustments46
- Correct Driving Position47
- Driver’s Seat47
- Assistant Driver’s Seat48
- Making Adjustments48
- Rear Seat – Crew-Cab Models49
- Seat Belts50
  - Fastening51
  - Lap and Shoulder Belts with ELR51
  - Unfastening51
  - Lap Belt52
  - Seat Belt Anchor52
  - Children and Babies53
  - Pregnant Women53
  - Seat Belt Care53
- Steering Wheel54
- Switches and Controls56
- Arrangement of Switches and Controls57
- Starter Switch58
  - Starter Switch Position58
  - Acc59
  - Lock59
  - On59
  - Starter Key Reminder Alarm59
- Starting the Engine60
  - Pre-Starting Steps61
  - Starting Procedure62
  - Starting the Engine with the Cab Tilted64
- Warming up the Engine65
- Stopping the Engine67
  - Accelerator Pedal69
  - Brake Pedal69
- Pedals69
- Parking Brake Alarm70
- Parking Brake Lever70
  - Using the Parking Brake Lever70
  - Arrangement of Switches71
- Combination Switch71
  - Lighting Switch71
  - Exhaust Brake72
  - Lane Changer72
  - Passing Signal/Dimmer Switch72
- Turn Signal Lamp Switch72
  - Activation and Deactivation of Exhaust Brake73
  - Wiper and Washer Switch73
  - Before Starting the Engine75
  - Creep75
- Duonic75
  - Brake Pedal Operation76
  - Leaving the Vehicle with the Engine Running76
  - Parking76
  - Selecting the “R” (Reverse) Position76
  - Driving on a Slippery Road77
  - Starting on Uphill Roads77
  - Towing77
  - Controls and Indicators78
  - ECO Mode Switch78
  - Gear Position Indicator78
  - Gearshift Lever78
  - How to Operate the Gearshift Lever79
  - A/M: Automatic/Manual Shift Mode80
  - Gearshift Positions80
  - Reverse80
  - Driving Tips81
  - Automatic Shift Mode82
  - Starting82
  - Driving85
  - Reversing85
  - Driving in Automatic Shift Mode86
  - Driving in Manual Shift Mode86
  - Moving out of Mud, Snow or Sand88
  - Short Stops88
  - If a Transmission System Warning Is Displayed90
- Cruise Control92
  - Controls and Indicator93
  - Main Switch93
  - SET/RESUME Switch93
  - To Set a Desired Speed94
  - To Increase the Set Speed in Cruise Control Mode95
  - Automatic Deactivation of the Cruise Control96
  - To Accelerate Temporarily in Cruise Control Mode96
  - To Decrease the Set Speed in Cruise Control Mode96
  - To Reactivate the Temporarily Deactivated Cruise Control97
- Hazard Warning Lamp Switch98
- To Deactivate the Cruise Control98
- Front Fog Lamp Switch99
- Rearview Mirrors99
- Van Body Dome Light Switch99
- Mirror Heater Switch100
- Horn Switch101
- Transmission PTO101
  - Engagement102
  - PTO Switch102
  - Disengagement103
- Bluetec ® System104
  - DPF Cleaning Switch106
  - MODE Switch106
  - Multi-Information Display106
  - Regeneration Controlling DPF System106
  - PM Indicator107
  - PM Indicator and Warning/Indicator Lamp107
  - Automatic DPF Regeneration109
  - Parked DPF Regeneration111
  - How to Perform the Parked DPF Regeneration112
  - Warnings of Bluetec Exhaust Gas After-Treatment115
  - Warning of Abnormal Detection of DEF117
  - DEF Dosing System121
  - Muffler122
  - Instruments and Warning Lamps124
- Arrangement of Instruments and Warning Lamps125
- Speedometer125
- Tachometer125
- Water Temperature Gauge126
- Fuel Gauge127
- Quantity of Fuel Remaining in Tank127
- DEF Level Indicator128
- If the Tank Is Short of DEF129
- Multi-Information System130
  - Outline of Multi-Information System130
  - Display Mode Selection and Settings131
  - Odometer/Trip Meter131
  - Display Modes132
  - Calendar and Clock133
  - Date and Time Adjustment133
  - Date/Time133
  - Outside Air Temperature135
  - DPF Monitor136
  - Fuel Mileage Information137
  - How to Switch the Display137
  - Maintenance Information139
  - How to Set Replacement Intervals140
  - Maintenance Alarm Indication142
  - Resetting of Maintenance Information142
  - Illumination Intensity143
  - Selection and Adjustment of Illumination Intensity143
  - If There Are Multiple Warnings145
  - Indication Colors145
  - Telltale Indications145
- Warning/Indicator Telltale145
  - Red and Amber Indications146
  - Black Indications147
  - Engine System Warning148
  - Transmission Oil Temperature Warning148
  - SAM Warning149
  - Transmission Control Warning149
  - Amber Warning150
  - Engine Oil Level Warning150
  - Meter Cluster Warning150
- Warning/Indicator Lamps151
  - Vacuum Pressure Warning Lamp155
  - Brake Warning Lamp156
  - Charge Warning Lamp156
  - Engine Control Warning Lamp157
  - Engine Oil Pressure Warning Lamp157
  - ABS Warning Lamp158
  - Engine Overheating Warning Lamp158
  - Engine Immobilizer Warning Lamp159
  - When the Engine Can be Started159
  - When the Engine Cannot be Started159
  - Starting and Driving160
- Precautions When Setting the Vehicle in Motion161
Starting and Driving161
- Precautions for Driving162
- Tips for Improving Fuel Economy166
- Braking167
- Antilock Braking System (ABS)168
- On Uphill and Downhill Roads171
- On Rough Roads and in Bad Weather172
- Parking174
- Vehicles with Limited Slip Differential176
- Loading Cargo178
- Uphill Roads171
- How to Load Cargo179
8. 4WD Operation <FG Models180
- Control and Indicator Lamps for 4WD Operation181
- Front Drive Switch182
- Location of Control and Indicator Lamps182
- Selecting Drive Mode-Transfer Gear Range Combinations183
- Switching the Mode-Range Combination183
- Free-Wheeling Hub184
- Advice on Use of the 4WD Mode185
- Precautions to be Taken When Selecting the 4WD Mode187
- Heating and Air Conditioning188
- Front Air Outlets189
Heating and Air Conditioning189
- Rear Air Outlets190
- Manual Air Conditioner191
- Fully Automatic Air Conditioner197
- Outside Air Inlets202
- Rear Heater202
- Interior Equipment and Accessories204
- Cigarette Lighter205
Interior Equipment and Accessories205
- Ashtrays206
- Driver’s Door Ashtray and Assistant206
- Coat Hooks207
- Rear Ashtray in Crew-Cab Model207
- Sun Visors207
- Interior Lamp208
- Step Lamp209
- Small Article Compartments210
- AM/FM Radio and CD Player214
- Before Using the AM/FM Radio and CD Player214
- Using the Radio214
- Accessories237
11. in Cold Weather238
- Coolant239
- Engine Oil239
- Fuels239
- Other Recommendations for Cold Weather Operation240
- When Parking the Vehicle after Replenishing the DEF (Diesel Exhaust Fluid)240
- Installing Tire Chains241
- Simple Inspection and Service244
- General Precautions for Servicing the Vehicle245
Simple Inspection and Service245
- Engine Access Opening247
- To Reach the Access Opening247
- Power Steering Fluid and Engine Coolant Level Inspection Opening248
- Tilting the Cab249
  - Preparation250
  - Lowering the Cab252
  - Checking Locking of the Cab254
- Pre-Operational Checks255
  - Coolant Level256
  - Engine Oil Level256
  - Leak -Fuel, Oil, Coolant and Fluid256
  - V-Belt Tension and Damage256
  - Brake Fluid Level257
  - In the Driver’s Seat257
  - Parking Brake Lever Stroke257
  - Service Brake Pedal257
  - Gauge, Warning/Indicator Lamp Operation258
  - Lighting System258
  - Steering Wheel Free Play258
  - While Walking Around the Vehicle258
  - Battery Fluid Level259
  - Suspension Springs259
  - Wheels and Tires259
- Lubrication260
  - While Driving at Slow Speeds260
  - Grease Nipples261
- Greasing261
  - Recommended Lubricant264
  - Anchor Hooks265
  - Door Hinge265
- Oils and Fluids265
  - Checking267
  - Adding Oil268
  - Replacement268
  - Check, Addition, and Replacement270
  - Clutch Control Fluid270
  - Clutch Control Fluid Quantity270
  - Resetting the Engine Control Unit270
- Transmission Gear Oil271
  - Check272
  - Transfer Gear Oil274
  - Axle Housing Gear Oil276
  - Brake Fluid278
  - Adding Fluid280
  - Inspecting and Adding Fluid281
- Power Steering Fluid281
- Filter Elements282
  - Oil Filter Replacement282
  - If the Engine Is Cold283
  - Fuel Filter Replacement285
  - Air Cleaner Element Cleaning and Replacement290
  - Resetting the Dust Indicator291
- Draining Water from Fuel Filter294
- Engine Coolant - Check and Replacement295
  - Recommended Coolant296
  - Using Coolant Additive296
  - Water Used with Coolant296
  - Fuso Diesel Longlife Coolant298
  - Adding Coolant300
  - Adding Coolant During Pre-Operation Checks300
  - Adding Coolant Following an Engine Overheat300
  - Cleaning the Intercooler and Radiator Core304
  - V-Belts – Check and Adjustment304
  - Steering Wheel – Check306
  - Service Brakes – Check307
  - Steering Wheel Looseness307
  - Brake Pedal Play308
  - Brake Pedal Stroke308
  - Braking Performance308
- Parking Brake - Check and Adjustment309
  - Parking Brake Lever Stroke Check309
  - Inflation Pressure Check310
  - Standard Inflation Pressure310
  - Tires – Check310
  - Checking for Cracks, Damage, and Objects Embedded in Tread312
  - Checking Tread Depth312
  - Preparation for Tire Replacement313
- Tire Replacement313
  - Front Axle Jacking Points314
  - Rear Axle Jacking Point314
  - Removing the Wheel314
  - How to Remove a Wheel315
  - Mounting the Tire316
  - Wheel Nuts – Check and Retightening320
  - Dual Wheels321
  - Single Tire321
- Tire Rotation322
  - Replacing Blade Rubber Only324
  - Replacing Wiper Blade324
  - Wiper Blade – Replacement324
- Windshield Washer - Fluid Level Check and Refilling325
  - Battery – Check326
  - Removal and Installation of Battery Cover326
  - Inspecting the Battery327
  - Cleaning the Terminals328
  - Battery Removal and Installation329
  - Disconnect the Battery Cables329
  - Air Filters – Cleaning330
  - Outside Air Filter330
- Cleaning Your Vehicle331
  - Dashboard Air Filter331
  - Cleaning Glass Surfaces332
  - Exterior Cleaning332
  - Washing332
  - Dirt Caked on Paintwork335
  - Rust and Corrosion335
  - Small Chips and Scratches335
  - Waxing335
  - Cleaning Interior Trim336
  - General Dirt336
  - Interior Cleaning336
  - Cleaning Seat Belts337
  - Cleaning Vinyl Surfaces337
  - Organic Contaminants337
  - Other Contaminants337
  - Intercooler – Cleaning338
  - Removing Floor Mat for Cleaning338
  - Useful Advice for Emergencies340
- Possible Failures, Causes and Remedies341
- The Engine Does Not Start341
- The Starter Turns over Normally341
Useful Advice for Emergencies341
- Black or White Exhaust Gas342
- The Engine Fails to Stop342
- The Engine Overheats342
- The Engine Starts but Stalls Immediately342
- Engine Oil Consumption Is Excessive343
- Engine Oil Pressure Does Not Build up343
- Fuel Consumption Is Excessive343
- Braking Is Sluggish344
- Drive Power Is Insufficient344
- The Vehicle Pulls to One Side During Braking344
- Steering Is Difficult345
- The Lamp Does Not Light up345
- The Steering Wheel Doesn't Return to Straight Ahead Position Smoothly345
- The Steering Wheel Vibrates345
- Marking Your Vehicle346
- Stopping Your Vehicle in an Emergency346
- If the Engine Overheats347
- Repair347
- When a Fuse Has Blown349
  - Blade-Type Fuses350
  - Removal and Installation of High-Current Fuse Box Cover350
  - Inspection and Replacement of Blade-Type Fuses351
  - How to Remove the Spare Fuse352
  - High-Current Fuse355
- When a Lamp Has Burned out357
  - Headlamp Bulb Replacement359
  - Headlamp Removal and Installation359
  - Installing the Radiator Grille359
  - Headlamp Removal360
  - Headlamp Installation362
  - Front and Side Turn Signal Lamp Bulb Replacement365
  - Interior Lamp Bulb Replacement365
  - Replacing the Fog Lamp Bulb365
  - Replacing Other Lamps366
- If a Tire Goes Flat While the Vehicle Is in Motion367
- When Braking Is Sluggish367
- When the Battery Has Run down368
- If Fuel Tank Becomes Empty (Bleeding the Fuel System)370
- If the DEF Tank Becomes Empty370
- Towing371
- When the Vehicle Becomes Stuck in Soft Ground372
14. Service Data376
- Quantities of Lubricants/Hydraulic Fluids377
- Recommended Lubricants/Hydraulic Fluids and Quantities377
- Recommended Lubricants/Hydraulic Fluids378
15. Maintenance Schedule380
- For Maintenance Schedule in Severe Use381
- Lubrication Schedule388
16. Alphabetical Index392
Alphabetical Index393
17. Maintenance Record396
Steering System407

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Fuso Canter 2015 Specifications

General

Brand	Fuso
Model	Canter 2015
Category	Trucks
Language	English

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