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GALILEO TP CERTUS C11 - User Manual

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Code: 8.023.1.005_rev.13
CERTUS
AUTOMATIC EVACUATING AND
HYDROCARBONS CHARGING EQUIPMENT
INSTRUCTIONS FOR USE AND
INSTALLATION
Translated from original code: 8.023.0.005_rev13
GALILEO TP PROCESS EQUIPMENT S.r.l.
Via del Pantano 73 - 50018 Scandicci (Firenze) Italia
Tel. (+39) 055 7221358 Fax (+39) 055 7222225
Website www.galileotp.com mail info@galileotp.com
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Summary

INTRODUCTION

GENERAL RULES FOR OPERATION

General rules for operating the equipment, emphasizing trained personnel and manufacturer responsibility.

TECHNICAL CHARACTERISTICS

Detailed technical specifications of the equipment, including dimensions, power, and performance metrics.

SYMBOLS, CONTROLS AND CONVENTIONS

Explains warning symbols, operator commands via touch screen, and default value indications.

STORAGE, HANDLING, MOVING, DISMANTLING AND SCRAPPING

Guidelines for safe storage, transport, and disposal of the equipment.

SECURITY AND CONTROLS

CONSTRUCTION STANDARDS COMPLIANCE

Compliance with EN60204-1, EN50014, EN60079 standards for electrical and hazardous areas.

ELECTRICAL SAFETY DEVICES IDENTIFICATION

Identification and function of fuses, contactors, and magnetothermic switches.

MECHANICAL SAFETY DEVICES

Information on safety valves for pressure build-up and access to dosing systems.

OPERATING BUTTONS AND INTERFACE

Description of the touch screen display, emergency stop button, and main power switch.

INTERCEPTING VALVE WITH SUCTION BOX

FUNCTIONALITY AND COMPONENTS

Explains the function and components of the intercepting valve with suction box for safety.

DEFINITION AND CLASSIFICATION OF HAZARDOUS AREAS

CLASSIFICATION METHOD AND ELECTRICAL INSPECTION

Details the methodology for classifying hazardous areas and inspecting electrical equipment.

FLAMMABLE MATERIAL CHARACTERISTICS

Lists characteristics of flammable materials like ISOBUTANE and PROPANE.

SOURCES OF REFRIGERANT RELEASE

Identifies potential sources of refrigerant release and their classification.

EX ZONE CLASSIFICATION AND EXTENT

Details the classification and extent of Ex zones for different parts of the machine.

METERING SYSTEMS BOX HAZARDOUS ZONE

Discusses hazardous zone classification for the metering systems box.

GAS EXHAUST PIPE HAZARDOUS ZONE

Describes hazardous zone classification related to the gas exhaust pipe.

SECTIONING VALVES HAZARDOUS ZONE

Addresses hazardous zone classification for sectioning valves in the vented box.

EQUIPMENT STANDARD USE

OPERATOR QUALIFICATIONS AND OBLIGATIONS

Specifies the required qualifications and responsibilities of the equipment operator.

INTENDED USE AND OPERATIONAL LIMITS

Defines the primary purpose and operational limits of the equipment.

PREVENTABLE WRONGFUL USE

Lists improper uses of the equipment and associated risks.

PROHIBITED USE

Outlines specific uses that are strictly forbidden for the equipment.

HAZARDOUS AND RESIDUAL RISK ASSESSMENT

Identifies potential hazards and residual risks associated with equipment operation.

AUTOMATIC MACHINE HAZARDS INTERACTIONS

Discusses risks arising from interactions between machine automatic functions and power failures.

INSTALLATION PROCEDURES

GENERAL INSTALLATION INFORMATIONS AND WARNINGS

General information and warnings related to equipment installation.

SAFETY PRECONDITIONS FOR FLAMMABLE FLUIDS CHARGING

Safety prerequisites for using the equipment with flammable fluids and external control systems.

SUCTION SYSTEM REQUIREMENTS

Details the requirements and characteristics of the suction system.

GAS SENSOR INSTALLATION AND FUNCTIONING

Instructions for installing and using gas sensors for specific refrigerants.

CONTROL SYSTEM FUNCTIONING

Explains the functioning of the gas control system and its interaction with sensors.

FIXED POSITIONING PLANT IN WORK AREA

Instructions for securely positioning the plant in the work area using brakes.

ELECTRIC SUPPLY SPECIFICATIONS AND CONNECTION

Specifications and connection guidelines for the electrical supply.

PHASE CHECK SEQUENCE PROCEDURE

Explains the phase sequence check for correct electrical connection and operation.

COMPRESSED AIR SUPPLY REQUIREMENTS

Requirements for the compressed air supply, including pressure and filtering.

REFRIGERANT SUPPLY CONNECTIONS

Details the refrigerant supply connection types for flammable and non-flammable gases.

GAS;COMPRESSED AIR DISCHARGE PIPING GUIDELINES

Specifies the requirements for the gas/compressed air discharge pipeline.

SAFETY VALVE DISCHARGE PROCEDURES

Instructions for discharging safety valves, with and without suction box.

SUCTION SYSTEM REQUIREMENTS

Requirements for the suction system, including capacity and level.

GAS DETECTOR INSTALLATION AND PLACEMENT

Information on installing gas detectors and their placement.

METERING SYSTEMS BOX GROUNDING

Instructions for grounding the metering systems box for equipotential bonding.

WORK AREA LIGHTING REQUIREMENTS

Specifies the required illumination level for the work area.

USE OF THE MACHINE

PROGRAMMING AND DIAGNOSTIC OPERATIONS

Instructions for programming machine parameters and performing diagnostics.

WORKING PHASE EXECUTION STEPS

Steps and methods for entering and executing the working phase of the machine.

GENERAL RULES FOR WORKING PHASE

General rules for logging in and navigating the working phase interface.

WORK CYCLES EXECUTION PROCEDURE

Detailed steps for executing work cycles, connecting fillers, and using start/stop buttons.

DOSAGE TESTING AND CALIBRATION PROCEDURE

Procedures and conditions for performing dosage verification and calibration.

ALARMS AND TROUBLE SHOOTING

IMPORTANT OPERATIONAL AND SAFETY NOTES

Critical warnings before performing maintenance, operations, or handling components.

GENERALITY FOR TROUBLESHOOTING

General notes on troubleshooting, referencing diagrams and specific components.

SENSOR CONTROL AND TESTING PROCEDURES

Detailed procedures for checking and testing various sensors.

SOLENOID VALVES CHECKING PROCEDURES

Steps to check the functioning of solenoid valves using diagnostic functions.

ALARMS AND TROUBLE SHOOTING TABLE

A table detailing common alarms, their display, and potential sources.

ERRORS TABLE AND THEIR CAUSES

Lists possible error messages and their corresponding sources or causes.

MAINTENANCE GUIDE

PERIODIC MAINTENANCE SCHEDULE

Provides a guide for performing periodic maintenance on the equipment.

DECLARATION OF CONFORMITY

COMPLIANCE WITH EU DIRECTIVES

Lists the specific EU directives the machine complies with.

COMPLIANCE WITH HARMONIZED STANDARDS

Lists the harmonized standards the machine adheres to.

GALILEO TP CERTUS C11 Specifications

General IconGeneral
ModelCERTUS C11
Operating SystemWindows 10 IoT Enterprise
Memory8 GB
ConnectivityUSB
Operating Temperature50°C
Protection ClassIP65

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