GALILEO TP CERTUS C11 - Page 2

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Code: 8.023.1.005_rev.13
SOMMARIO
1 INTRODUCTION ............................................................................................................................................ 4
1.1 GENERAL RULES ........................................................................................................................................ 4
1.2 TECHNICAL CHARACTERISTICS ............................................................................................................... 5
1.3 SYMBOLS, CONTROLS AND CONVENTIONS .............................................................................................. 6
1.4 STORAGE, HANDLING, MOVING, DISMANTLING AND SCRAPPING ....................................................... 6
1.5 SECURITY AND CONTROLS ....................................................................................................................... 7
1.5.1 CONSTRUCTION STANDARDS .......................................................................................................... 7
1.5.2 ELECTRICAL SAFETY DEVICES ......................................................................................................... 7
1.5.3 MECHANICAL SAFETY DEVICES ........................................................................................................ 8
1.5.4 OPERATING BUTTONS ....................................................................................................................... 8
1.6 INTERCEPTING VALVE WITH SUCTION BOX (CODICE 2.002.2.500) .......................................................10
1.7 DEFINITION AND CLASSIFICATION OF THE HAZARDOUS AREAS AROUND THE EQUIPMENT ...........11
1.7.1 CLASSIFICATION METHOD OF THE HAZARDOUS AREAS AND OF THE ELECTRICAL
EQUIPMENT INSPECTION ...............................................................................................................................11
1.7.2 FLAMMABLE MATERIAL ....................................................................................................................11
1.7.3 SOURCES OF RELEASE .....................................................................................................................12
1.7.4 CLASSIFICATION AND EXTENT OF EX ZONE .................................................................................12
2 EQUIPMENT STANDARD USE ...................................................................................................................15
2.1 QUALIFICATIONS AND OBLIGATIONS OF EQUIPMENT OPERATOR .....................................................15
2.2 INTENDED USE .........................................................................................................................................15
2.3 PREVENTABLE WRONGFUL USE ..............................................................................................................15
2.4 PROHIBITED USE ......................................................................................................................................16
2.5 HARZARDOUS AND RESIDUL RISK ..........................................................................................................16
2.6 HAZARDS INTERACTIONS AMONG MACHINE AUTOMATIC ...................................................................16
3 INSTALLATION .............................................................................................................................................17
3.1 GENERAL INFORMATIONS .......................................................................................................................17
3.2 SAFETY PRECONDITIONS TO USE INFLAMMABLE FLUIDS CHARGING EQUIPMENT WITH GAS
CONTROL SYSTEMS AND VENTILATION SYSTEMS NOT PROVIDED BY GALILEO TP PROCESS EQUIPMENT S.R.L
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3.2.1 SUCTION ............................................................................................................................................18
3.2.2 GAS SENSOR (R600a o R290) ..........................................................................................................18
3.2.3 CONTROL SYSTEM FUNCTIONING ..................................................................................................18
3.2.4 FIXED POSITIONING PLANT IN WORK AREA .................................................................................19
3.3 ELECTRIC SUPPLY ....................................................................................................................................20
3.3.1 PHASE CHECK SEQUENCE ................................................................................................................20
3.4 COMPRESSED AIR SUPPLY .......................................................................................................................20
3.5 REFRIGERANT SUPPLY .............................................................................................................................21
3.6 GAS/ COMPRESSED AIR DISCHARGE ......................................................................................................21
3.7 SAFETY VALVE DISCHARGE .....................................................................................................................22
3.7.1 With “intercepting valve with suction box” .....................................................................................22
3.7.2 Without “intercepting valve with suction box” ................................................................................22
3.8 SUCTION SYSTEM .....................................................................................................................................22
3.9 GAS DETECTORS ......................................................................................................................................22
3.10 GROUNING OF THE METERING SYSTEMS BOX.......................................................................................23
3.11 WORK AREA LIGHTING ............................................................................................................................23
4 USE OF THE MACHINE ................................................................................................................................24
4.1 PROGRAMMING AND DIAGNOSTIC .........................................................................................................24
4.2 WORKING PHASE ......................................................................................................................................25
4.2.1 GENERAL RULES ..............................................................................................................................25
4.2.2 WORK CYCLES EXECUTION .............................................................................................................25