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Gardner Denver Elmo Rietschle V Series User Manual

Gardner Denver Elmo Rietschle V Series
32 pages
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V
V-Serie
V-Series
Drehschieber
Rotary Vane
Edition: 1.0 · 1.2.2017 · BA 232/20-EN
Original Operating Instructions
V-VC 202 | 303
Vacuum pump
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Gardner Denver Elmo Rietschle V Series Specifications

General IconGeneral
BrandGardner Denver
ModelElmo Rietschle V Series
CategoryWater Pump
LanguageEnglish

Summary

Foreword

1.1 Principles

Describes the purpose and scope of these operating instructions for vacuum pumps.

1.2 Target group

Identifies the intended audience for the manual as technically trained specialists.

1.3 Supplier documentation and accompanying documents

Lists related documents provided by the supplier, such as declarations and data sheets.

1.4 Abbreviations

Defines acronyms and abbreviations used throughout the document.

1.5 Directives, standards, laws

References applicable directives, standards, and laws related to the product.

1.6 Symbols and meaning

Explains various symbols and their meanings used in the manual for clarity.

1.7 Technical terms and meaning

Defines key technical terms and concepts relevant to the vacuum pump.

1.8 Copyright

Outlines copyright information and restrictions on document usage.

Safety

2.1 Warning instruction markings

Explains hazard symbols, danger levels, and their consequences if not obeyed.

2.2 General

General safety information emphasizing the importance of reading and following instructions.

2.3 Designated use

Specifies the intended applications and operating conditions for the vacuum pump.

2.4 Unacceptable operating modes

Lists operations and conditions that are forbidden or hazardous for the machine.

2.5 Personal qualifications and training

Details the required expertise, qualifications, and training for personnel.

2.6 Safety-conscious work

Refers to adherence to accident prevention, safety, and operating regulations.

2.7 Safety notes for the operator

Provides specific safety advice and precautions for the machine operator.

2.8 Safety instructions for installing, commissioning and maintenance

Outlines essential safety precautions for installation, commissioning, and maintenance.

2.9 Guarantee conditions

Lists circumstances under which the manufacturer's guarantee or warranty is void.

Transport, Storage and Disposal

3.1 Transportation

Covers procedures and safety aspects for transporting the vacuum pump.

3.1.1 Unpack and check the delivery condition

Steps for unpacking the machine and inspecting it for transport damage.

3.1.2 Lifting and transporting

Guidance on safe lifting methods, equipment, and precautions.

3.2 Storage

Information and requirements for storing the vacuum pump.

3.2.1 Ambient conditions for storage

Specifies the required ambient conditions for proper machine storage.

3.3 Disposal

Instructions for environmentally sound and compliant disposal of the machine.

Set Up and Operation

4.1 Setup

General instructions and guidance for setting up the vacuum pump.

4.1.1 Data plate

Explanation of the information presented on the machine's data plate.

4.2 Description

Provides an overview of the vacuum pump's components and functional features.

4.3 Areas of application

Details suitable applications and operating pressure ranges for the pump.

Installation

5.1 Preparing for installation

Pre-installation checks and requirements for the installation site.

5.2 Installation

Procedures for mounting, securing, and positioning the machine.

5.3 Connecting pipes

Guidance on properly connecting suction and exhaust pipework.

5.4 Filling with lubricating oil

Steps for adding the correct type and amount of lubricating oil.

5.5 Connecting the motor

Instructions for the electrical connection of the motor to the power supply.

Commissioning and Decommissioning

6.1 Commissioning

Steps and checks for the initial startup and operation of the pump.

6.1.1 Checking the rotation direction

Procedure to verify the correct rotation direction of the motor.

6.2 Decommissioning/ storing

Steps for safely shutting down and preparing the machine for storage.

6.3 Re-commissioning

Instructions for bringing a stored unit back into operation.

Maintenance and Repair

7.1 Ensuring operational safety

General safety guidelines and precautions to be observed during maintenance.

7.2 Maintenance work

Overview of scheduled maintenance activities and their recommended intervals.

7.2.1 Air filtering

Instructions for cleaning or replacing the intake air filter and gas ballast valve filter.

7.2.2 Coupling

Procedure for inspecting and maintaining the motor coupling for wear.

7.2.3 Lubrication

Guidance on checking, topping up, and changing the lubricating oil.

7.2.4 Oil removal

Instructions for replacing the oil separator elements (air oil removers).

7.3 Repair/ Service

Information on obtaining repair services and required documentation.

7.4 Spare parts

Information and instructions on how to order replacement spare parts.

Malfunctions: Causes and Elimination

Machine is switched off by the motor protection switch

Troubleshooting steps when the motor protection switch trips.

Suction capacity is insufficient

Troubleshooting steps for low or insufficient suction performance.

Final pressure (max. vacuum) is not reached

Troubleshooting for failure to achieve the specified maximum vacuum level.

Machine gets too hot

Diagnosing and resolving issues related to the machine overheating.

Exhaust air contains visible oil mist

Addressing problems causing visible oil mist in the exhaust air.

The vacuum pump produces an abnormal noise

Troubleshooting steps for unusual or abnormal noises from the pump.

Water in lubricating oil

Diagnosing and resolving issues of water contamination in the lubricating oil.

Technical Data

V-VC

Presents specific technical specifications, including sound pressure, weight, and dimensions.

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