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Gardner Denver PZG – 7” User Manual

Gardner Denver PZG – 7”
40 pages
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GARDNER DENVER
®
15-600
Version 12
April 2002
TRIPLEX
SINGLE ACTING PUMP
MODELS
PZG 7”
PZH 8”
PZJ 9”
PZK 10”
PZL – 11”
PXL – 11”
OPERATING AND
SERVICE MANUAL

Table of Contents

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Gardner Denver PZG – 7” Specifications

General IconGeneral
BrandGardner Denver
ModelPZG – 7”
CategoryWater Pump
LanguageEnglish

Summary

Maintain Pump Reliability and Performance

Instructions for Ordering Repair Parts

Guidelines for ordering genuine replacement parts, including pump model and serial number.

Foreword

Section 1 Danger Notices

Hammer Lug Fasteners

Safety precautions for using hammer lug connectors and hammer bars on pump components.

Valve Seat Pulling

Safety measures for using hydraulic or wedge valve seat pullers to avoid injury.

Covers and Guards

Importance of securely fastening covers and guards to protect against moving parts and foreign objects.

Equipment Moving and Lifting

Procedures and safety warnings for moving and lifting heavy pump equipment and components.

Pressurized Pump Systems

Hazards associated with high-pressure fluids and system safety requirements like relief valves.

Flammable, Hot, Cold or Corrosive Fluid Pumping

Extreme caution needed when pumping hazardous fluids to prevent explosion, fire, burns, or chemical attack.

High Pressure Liquid Jetting, Blasting and Cleaning

Safety measures and operator precautions for using high-pressure fluid directing devices.

Section 2 Installation & Operating Instructions

Start-Up

Initial procedures for pump startup, including checking oil and operation without discharge pressure.

Location

Guidelines for proper pump placement, ensuring level support and accurate drive alignment.

Final Shimming Procedure

Detailed steps for shimming the pump skid for proper alignment and stability.

Suction Line

Recommendations for suction line sizing, grade, tightness, and support to prevent air leaks and cavitation.

Relief Valves

Requirements for protecting the pump from excess discharge pressure using relief valves.

Surge Chamber

Importance of surge chambers for protecting surface equipment and reducing pulsations.

Starting a New Pump

Procedures for initial pump operation, including direction of rotation and priming.

Lubrication

Guidelines for lubricating power end parts, checking oil levels, and selecting appropriate oils.

Lubrication Schedule

Maintenance schedule for daily, weekly, and periodic lubrication tasks.

Oil Capacities

Table detailing oil capacities for different pump models with and without heat exchangers.

Heat Exchanger (Optional Equipment)

Information on the optional heat exchanger for maintaining crankcase oil temperature.

Direction of Rotation

Correct direction for driving the pump to ensure proper lubrication and operation.

Section 3 Routine Maintenance & Service Instructions

Jackshaft

Procedures for removing, installing, and maintaining jackshaft bearings and wear sleeves.

Connecting Rods

Information on connecting rod construction and procedures for removal and installation.

Eccentric and Gear Assembly

Steps for removing and installing the eccentric and gear assembly for maintenance.

Eccentric Cam Bearings

Details on eccentric cam bearing mounting, removal, and handling.

Assembly of Eccentric and Gear Assembly in Frame

Procedures for carefully assembling the eccentric and gear assembly back into the pump frame.

Main Bearings

Instructions for replacing main bearings, including proper mounting and clearance checks.

Crosshead Pins

Procedures for removing and installing crosshead pins, including outer and center pins.

Push Rods

Guidance on removing and installing push rods, ensuring correct orientation and protection.

Crossheads

Procedures for removing and installing crossheads and their associated components.

Crosshead Slides

Information on crosshead slide replacement and installation, including material and fitment.

Oil Stop Heads

Function and maintenance of oil stop heads, including seal replacement and leakage detection.

Valve Chambers

Installation and maintenance of valve chambers, including stud nut tightness and liner clamping.

Pistons

Procedures for removing and installing pistons and piston rods, including size considerations.

Piston Rod

Details on piston rod material, plating, and proper tightening procedures.

Piston Washing System

Importance and maintenance of the piston washing system for pump life and performance.

Maintenance of Valves

Routine inspection and replacement of valve components, especially inserts, for optimal pump efficiency.

Suction Strainer

Information on suction strainers, their function, and maintenance for preventing valve damage.

Section 4 Dimensions & Running Clearances

Recommended Running Clearances

Tables detailing acceptable running clearances for various pump components after assembly.

Manufacturing Fits

Specifications for manufacturing fits of bearings, shafts, and other components.

Recommended Torques – "PZ MODELS" (DRY)

Torque specifications for various fasteners and components specific to PZ models.

Recommended Torques -"PXL " (DRY)

Torque specifications for various fasteners and components specific to PXL models.

Product Warranty

General Provisions and Limitations

General terms, conditions, and limitations of the manufacturer's product warranty.

Warranty Period

Specifies the duration of the warranty for different pump components and assemblies.

Preservation Assemblies Destined for Storage

Procedures for preserving pump assemblies intended for long-term storage to maintain warranty validity.

Labor Transportation and Inspection

Details regarding labor, transportation, and inspection services covered under the warranty.

Disclaimer

Legal disclaimer regarding warranties, excluding implied warranties and limiting liability.

Warranty Requests

Procedures and contact information for submitting warranty claims and returning products for analysis.

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