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Gardner Denver ST75-100G2A User Manual

Gardner Denver ST75-100G2A
100 pages
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13-21-611
Version: 00
January 7, 2019
ELECTRA-SAVER G2 &
ELECTRA-SAVER II G2
STATIONARY BASE-MOUNTED
COMPRESSOR
AirSmart
G2 Controller
CONFIGURATOR
SAV75-100G2A - 75, 100 HP
ST75-100G2A - 75, 100 HP
OPERATING AND
SERVICE MANUAL

Table of Contents

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Gardner Denver ST75-100G2A Specifications

General IconGeneral
BrandGardner Denver
ModelST75-100G2A
CategoryAir Compressor
LanguageEnglish

Summary

ELECTRA-SAVER G2 & ELECTRA-SAVER II G2 STATIONARY BASE-MOUNTED COMPRESSOR OPERATING AND SERVICE MANUAL

Safety Warnings and Label Information

Hazard Indication Symbols

Explains DANGER, WARNING, and CAUTION symbols and their meanings.

Section 2: Installation Procedures

Lifting and Mounting Guidelines

Procedures for safely lifting and mounting the compressor unit.

Cold Weather Installation and Operation

Precautions for installing and operating in cold environments.

Section 3: Starting and Operating Procedures

Pre-Start-Up and Initial Checks

Steps before operating a new unit, including oil and filter checks.

Starting and Stopping the Compressor

Step-by-step guide for starting and stopping the unit.

Quick Start Guide: AirSmart™ G2 Controller

Controller Login and User Selection

Steps to log into the controller and select user access levels.

Setting Target and Unload Pressures

Procedure to configure target and unload pressure setpoints.

Setting Load Pressure

Instructions for adjusting the load pressure setpoint.

Section 4: Controls and Instrumentation

Section 5: Lubrication, Oil Cooler, Filter, and Separator

Compressor Oil System and Lubricant Recommendations

Explains the oil system and recommended lubricants.

Adding Oil and Lubricant Change Procedures

Steps for adding oil and performing lubricant changes.

Filling the Oil Reservoir and Filter Replacement

Steps for filling the oil reservoir and replacing the filter.

Section 6: Air Filter Service

Section 8: Maintenance Schedule

Routine Service Check List

Maintenance tasks for 8, 125, 1000, 2000 hour intervals.

Comprehensive Maintenance Task Table

Detailed table of maintenance tasks and intervals.

Section 9: Troubleshooting Guide

Starting Failures and Short Run Time Issues

Diagnosing and resolving starting and short run time problems.

Cycling, Low Delivery, and Oil Consumption Issues

Troubleshooting for excessive cycling, low delivery, and oil consumption.

Oil Carryover and High Discharge Temperature

Diagnosing and resolving oil carryover and high discharge temperature.

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