GAS GAS MC 450F 2022 - User Manual

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OWNER'S MANUAL 2022

MC 450F

EX 450F

MC 450F TROY LEE DESIGNS

Art. no. 3215055en

Main Page

Table of Contents4
Means of Representation 17
Symbols Used7
Formats Used7
Safety Advice8
Use Definition - Intended Use8
Misuse8
Degrees of Risk and Symbols8
Tampering Warning9
Safe Operation9
Protective Clothing9
Work Rules10
Environment10
Owner's Manual10
Important Notes 311
Manufacturer Warranty, Implied Warranty11
Fuel, Auxiliary Substances11
Spare Parts, Accessories11
Service11
Figures11
Customer Service11
View of Vehicle12
View of Vehicle, Front Left (Example)12
View of Vehicle, Rear Right (Example)13
Serial Numbers14
Vehicle Identification Number14
Type Label14
Engine Number14
Fork Article Number14
Shock Absorber Article Number15
Controls16
Clutch Lever16
Hand Brake Lever16
Throttle Grip16
Stop Button16
Start Button17
Combination Switch (MC 450F TROY LEE DESIGNS)17
Overview of Indicator Lamps18
Service Hour Counter (MC 450F TROY LEE DESIGNS)18
Opening the Fuel Tank Filler Cap18
Closing the Fuel Tank Filler Cap19
Cold Start Button20
Idle Speed Adjusting Screw21
Shift Lever21
Foot Brake Lever22
Plug-In Stand (MC)22
Side Stand (EX)22
Factory Start (MC 450F TROY LEE DESIGNS)23
Preparing for Use24
Advice on Preparing for First Use24
Running in the Engine25
Starting Power of Lithium-Ion Batteries at Low Temperatures26
Preparing the Vehicle for Difficult Operating Conditions26
Preparing the Vehicle for Rides on Dry Sand26
Preparing the Vehicle for Rides on Wet Sand27
Preparing the Vehicle for Rides on Wet and Muddy Circuits28
Preparing Vehicle for High Temperatures or Slow Riding28
Preparing the Vehicle for Low Temperatures or Snow28
Riding Instructions 829
Checks and Maintenance Measures When Preparing for Use29
Starting the Vehicle29
Activating Launch Control (MC 450F TROY LEE DESIGNS)30
Activating Traction Control (MC 450F TROY LEE DESIGNS)31
Activating the Factory Start (MC 450F TROY LEE DESIGNS)31
Starting off32
Shifting, Riding32
Applying the Brakes33
Stopping, Parking33
Transporting34
Refueling34
Service Schedule36
Additional Information36
Required Work36
Recommended Work37
Tuning the Chassis 1039
Checking the Basic Chassis Setting with the Rider's Weight39
Air Suspension XACT39
Compression Damping of the Shock Absorber40
Adjusting the Low-Speed Compression Damping of the Shock Absorber40
Adjusting the High-Speed Compression Damping of the Shock Absorber41
Adjusting the Rebound Damping of the Shock Absorber41
Measuring the Dimension of the Rear Wheel Unloaded42
Checking the Static Sag of the Shock Absorber43
Checking the Riding Sag of the Shock Absorber43
Adjusting the Spring Preload of the Shock Absorber44
Adjusting the Riding Sag45
Checking the Basic Setting of the Fork46
Adjusting the Fork Air Pressure46
Adjusting the Compression Damping of the Fork47
Adjusting the Rebound Damping of the Fork48
Handlebar Position49
Adjusting the Handlebar Position49
Service Work on the Chassis 1151
Raising the Motorcycle with a Lift Stand51
Removing the Motorcycle from the Lift Stand51
Bleeding the Fork Legs52
Cleaning the Dust Boots of the Fork Legs52
Removing the Fork Protector53
Installing the Fork Protector53
Removing Motor Guard (MC 450F TROY LEE DESIGNS)53
Installing the Motor Guard (MC 450F TROY LEE DESIGNS)54
Removing the Fork Legs54
Installing the Fork Legs55
Removing the Lower Triple Clamp56
Installing the Lower Triple Clamp57
Checking the Steering Head Bearing Play60
Adjusting the Steering Head Bearing Play61
Lubricating the Steering Head Bearing62
Removing the Start Number Plate62
Installing the Start Number Plate63
Removing Front Fender63
Installing Front Fender64
Removing the Shock Absorber64
Installing the Shock Absorber65
Removing the Seat67
Mounting the Seat67
Removing the Air Filter Box Cover68
Installing the Air Filter Box Cover69
Removing the Air Filter69
Cleaning the Air Filter and Air Filter Box70
Installing the Air Filter71
Preparing Air Filter Box Cover for Securing71
Removing the Main Silencer71
Installing the Main Silencer72
Changing the Glass Fiber Yarn Filling of the Main Silencer73
Removing the Fuel Tank74
Installing the Fuel Tank76
Checking for Chain Dirt Accumulation78
Cleaning the Chain78
Checking the Chain Tension79
Adjusting the Chain Tension79
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide80
Checking the Frame83
Checking the Link Fork83
Checking the Throttle Cable Routing83
Checking the Rubber Grips84
Adjusting the Basic Position of the Clutch Lever84
Checking/Correcting the Fluid Level of the Hydraulic Clutch84
Changing the Hydraulic Clutch Fluid85
Brake System 1287
Checking the Free Travel of the Hand Brake Lever87
Adjusting the Basic Position of the Hand Brake Lever87
Checking the Brake Discs87
Checking the Front Brake Fluid Level88
Adding Front Brake Fluid88
Checking the Front Brake Linings90
Changing the Brake Linings of the Front Brake90
Checking the Free Travel of Foot Brake Lever94
Adjusting the Basic Position of the Foot Brake Lever95
Checking the Rear Brake Fluid Level95
Adding Rear Brake Fluid96
Checking the Brake Linings of the Rear Brake97
Changing the Rear Brake Linings97
13 Wheels, Tires100
Removing the Front Wheel100
Installing the Front Wheel101
Removing the Rear Wheel102
Installing the Rear Wheel103
Checking the Tire Condition104
Checking Tire Pressure105
Checking the Spoke Tension105
Electrical System 14107
Removing the 12-V Battery107
Installing the 12-V Battery107
Charging the 12-V Battery108
Changing Main Fuse109
Diagnostics Connector110
Cooling System 15111
Checking the Antifreeze and Coolant Level111
Checking the Coolant Level112
Draining the Coolant112
Refilling with Coolant113
Changing the Coolant114
16 Tuning the Engine116
Checking the Play in the Throttle Cable116
Adjusting the Play in the Throttle Cable116
Throttle Response117
Changing the Mapping118
Adjusting the Idle Speed119
Programming the Throttle Valve Position119
Checking the Basic Position of the Shift Lever120
Adjusting the Basic Position of the Shift Lever120
17 Service Work on the Engine122
Changing the Fuel Screen122
Checking the Engine Oil Level123
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens124
Adding Engine Oil127
18 Cleaning, Care128
Cleaning the Motorcycle128
19 Storage130
Putting into Operation after Storage131
20 Troubleshooting132
21 Blink Code134
22 Technical Data136
Engine136
Engine Tightening Torques136
Capacities138
Engine Oil138
Coolant138
Fuel138
Chassis138
Electrical System139
Tires139
Fork140
MC 450F140
MC 450F Troy Lee Designs140
Shock Absorber141
MC 450F141
MC 450F Troy Lee Designs142
Chassis Tightening Torques143
23 Substances146
24 Auxiliary Substances148
25 Standards150
Index of Special Terms 26151
List of Abbreviations152
List of Symbols153
Yellow and Orange Symbols153
Adjusting the Characteristic Map of the154
Index154

Brand	GAS GAS
Model	MC 450F 2022
Category	Motorcycle
Language	English

GAS GAS MC 450F 2022 - User Manual

Table of Contents

GAS GAS MC 450F 2022 Specifications

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