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GAS GAS TXT 2018 Series User Manual

GAS GAS TXT 2018 Series
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Trial 80 125 250 280 300cc
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txt SERIES
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2018
Workshop Manual
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GAS GAS TXT 2018 Series Specifications

General IconGeneral
BrandGAS GAS
ModelTXT 2018 Series
CategoryMotorcycle
LanguageEnglish

Summary

GENERAL INFORMATION

Introduction

Provides context and thanks the user for choosing the vehicle.

Legal Notices

Outlines manufacturer's rights to change specifications and disclaims liability.

Notices and Warnings

Explains hazard symbols (Danger, Warning) used in the manual.

Safety Rules

Lists essential safety precautions for vehicle repair work.

Maintenance Guidelines

General recommendations for servicing and using spare parts.

Recommended Work Method

Steps and best practices for performing repairs and maintenance.

Vehicle and Engine Identification

How to locate and identify vehicle and engine serial numbers.

General Tightening Torques

Specifies tightening torques for common nuts and screws.

SPECIAL TOOLS

Special Tool Identification

Lists specific tools required for various repair procedures.

MAINTENANCE PROGRAMME

Scheduled Maintenance Tasks

Details checks, adjustments, and replacements based on usage intervals.

PERIODIC INSPECTION

Spark Plug Inspection and Adjustment

Procedure for checking, cleaning, and adjusting the spark plug.

Air Filter Cleaning and Inspection

Steps for cleaning and inspecting the air filter and its housing.

Transmission Oil Level Check

Method for checking and maintaining the correct transmission oil level.

CARBURETTOR DISASSEMBLY AND INSPECTION

Carburettor Removal and Disassembly

Steps to remove and disassemble the carburettor.

Carburettor Jet and Component Inspection

Procedures for inspecting jets, valves, and other carburettor parts.

Carburation Settings Table

Technical data for carburettor settings for different engine sizes.

REED BLOCK DISASSEMBLY AND INSPECTION

Reed Block Component Check

Instructions for inspecting reed petals and the mounting base for damage.

EXHAUST SYSTEM DISASSEMBLY AND INSPECTION

Exhaust System Component Removal

Steps to remove the exhaust elbow and muffler.

Muffler Fibre Replacement

Procedure for replacing the internal fibre material of the muffler.

CYLINDER HEAD DISASSEMBLY AND INSPECTION

Cylinder Head Removal and Cleaning

Steps for removing the cylinder head and cleaning carbon deposits.

CYLINDER AND PISTON DISASSEMBLY AND INSPECTION

Cylinder and Piston Removal

Procedure for removing the cylinder and piston assembly.

Piston Ring and Cylinder Wear Check

Methods for checking piston ring gap and cylinder wear.

Cylinder-Piston Clearance Specifications

Table of tolerances and clearances for cylinder and piston fits.

STARTER SYSTEM DISASSEMBLY AND INSPECTION

Starter System Component Removal

Steps to remove components of the electric starter system.

CLUTCH ASSEMBLY DISASSEMBLY AND INSPECTION

Clutch Assembly Component Removal

Procedures for removing clutch cover and assembly.

Clutch Disc Inspection and Replacement

Guidelines for checking clutch disc condition and replacing them.

CRANKCASE DISASSEMBLY AND INSPECTION

Crankcase Component Removal

Steps for disassembling the crankcase and removing internal parts.

Kick-Start Sprocket and Shaft Removal

Procedures for removing the kick-start mechanism components.

MAINTENANCE OF THE FRAME

Front Brake Pad Replacement

Detailed steps for changing the front brake pads.

Rear Brake Pad Replacement

Detailed steps for changing the rear brake pads.

Front Wheel Removal and Installation

Procedure for removing and fitting the front wheel.

Rear Wheel Removal and Installation

Procedure for removing and fitting the rear wheel.

Front Fork Removal

Steps to remove the front fork assembly from the motorcycle.

Front Fork Dust Cover Maintenance

Instructions for cleaning and maintaining the fork dust covers.

Front Fork Oil and Seal Change (Right Side)

Procedure for changing oil and seals on the right fork leg.

Front Fork Oil and Seal Change (Left Side)

Procedure for changing oil and seals on the left fork leg.

REAR SHOCK ABSORBER

Shock Absorber Settings and Configuration

Guide to adjusting spring preloading and rebound damping.

ELECTRICAL DIAGRAMS

TXT Approved Electrical System Diagram

Wiring diagram for the standard TXT electrical system.

TXT Ignition Electrical System Diagram

Wiring diagram specific to the ignition system.

TXT-80 School Electrical System Diagram

Wiring diagram for the TXT-80 School model.

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