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TXT Racing 125 2020
GAS GAS TXT Racing 125 2020 User Manual
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OWN
ER'S
MANU
AL
2020
TXT
RACING
125
TXT
RACING
250
TXT
RACING
280
TXT
RACING
300
TXT
GP
125
TXT
GP
250
TXT
GP
280
TXT
GP
300
Art.
no.
3215003en
2
Table of Contents
Default Chapter
4
Table of Contents
4
1 Means of Representation 1
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
8
Tampering Warning
9
Safe Operation
9
Protective Clothing
9
Work Rules
10
Environment
10
Owner's Manual
10
3 Important Notes 3
11
Manufacturer and Implied Warranty
11
Fuel, Auxiliary Substances
11
Spare Parts, Accessories
11
Service
11
Figures
11
Customer Service
11
4 View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
5 Serial Numbers
14
Vehicle Identification Number
14
Type Label
14
Engine Number
14
Fork Article Number
14
6 Controls 6
15
Clutch Lever
15
Hand Brake Lever
15
Throttle Grip
15
Magnetic Switch (Option: Not Homologized)
15
Switch-Off Button (Option: Homologized)
16
Light Switch (Option: Not Homologized)
16
Light Switch (Option: Homologized)
16
Horn Button (Option: Homologized)
17
Turn Signal Switch (Option: Homologized)
17
Map Switch (Option: Not Homologized)
17
Malfunction Indicator Lamp (Option: Homologized)
17
Steering Lock (Option: Homologized)
18
Fuel Tap
18
Choke Button (Option: Not Homologized)
18
Choke Lever (Option: Homologized)
18
Shift Lever
19
Kick Starter Lever
19
Foot Brake Lever
19
Side Stand
20
Locking the Steering (Option: Homologized)
20
Unlocking the Steering (Option: Homologized)
20
Opening the Fuel Tank Filler Cap
21
Closing the Fuel Tank Filler Cap
21
Combination Instrument (Option: Homologized)
22
7 Preparing for Use 7
23
Advice on Preparing for First Use
23
Running in the Engine
24
Preparing the Vehicle for Difficult Operating Conditions
24
8 Riding Instructions 8
25
Checks and Maintenance Measures When Preparing for Use
25
Starting
25
Starting off
26
Shifting, Riding
26
Braking
27
Stopping, Parking
27
Transporting
28
Refueling
28
9 Service Schedule
30
Additional Information
30
Required Work
30
Recommended Work
31
10 Tuning the Chassis
32
Checking the Basic Chassis Setting with the Rider's Weight
32
Adjusting the Rebound Damping of the Shock Absorber
32
Adjusting the Compression Damping of the Shock Absorber (All GP Models)
33
Measuring the Dimension of the Rear Wheel Unloaded
33
Checking the Static Sag of the Shock Absorber
34
Adjusting the Spring Preload of the Shock Absorber
34
Checking the Riding Sag of the Shock Absorber
35
Adjusting the Riding Sag
35
Basic Setting of the Fork
37
Adjusting the Rebound Damping of the Fork
37
Adjusting the Spring Preload of the Fork
37
Adjusting Fork Fluid Barrier
38
Adjusting the Compression Damping of the Fork (All GP Models)
38
11 Service Work on the Chassis
40
Raising the Motorcycle with a Lift Stand
40
Removing the Motorcycle from the Lift Stand
40
Cleaning the Dust Boots of the Fork Legs
40
Removing the Fork Legs
41
Installing the Fork Legs
41
Removing the Lower Triple Clamp
42
Installing the Lower Triple Clamp
44
Checking the Steering Head Bearing Play
45
Adjusting the Steering Head Bearing Play
45
Lubricating the Steering Head Bearing
47
Removing the Headlight Mask
47
Installing the Headlight Mask
48
Removing the Front Fender
48
Installing the Front Fender
48
Removing the Shock Absorber
49
Installing the Shock Absorber
49
Removing the Air Filter Box
49
Installing the Air Filter Box
50
Removing the Air Filter Box Cover
51
Installing the Air Filter Box Cover
51
Removing the Air Filter
51
Installing the Air Filter
52
Cleaning the Air Filter and Air Filter Box
52
Removing the Main Silencer
53
Installing the Main Silencer
54
Removing the Fuel Tank
54
Installing the Fuel Tank
55
Checking the Chain for Dirt
56
Cleaning the Chain
56
Checking the Chain Tension
57
Adjusting the Chain Tension
58
Checking the Frame
59
Checking the Link Fork
59
Checking the Rubber Grip
59
Checking the Free Travel of the Clutch Lever
59
Adjusting the Free Travel of the Clutch Lever
60
Adjusting the Basic Position of the Clutch Lever
60
Checking/Correcting the Fluid Level of Hydraulic Clutch
60
Changing the Hydraulic Clutch Fluid
61
12 Brake System 12
63
Checking the Free Travel of the Hand Brake Lever
63
Adjusting the Free Travel of the Hand Brake Lever
63
Adjusting the Basic Position of the Hand Brake Lever
63
Removing Front Brake Disc Guard
64
Installing the Front Brake Disc Guard
64
Installing the Front Brake Caliper
64
Checking the Front Brake Fluid Level
65
Adding Front Brake Fluid
65
Checking the Front Brake Linings
67
Changing the Brake Linings of the Front Brake
67
Checking Brake Discs
69
Checking the Free Travel of the Foot Brake Lever
70
Adjusting the Basic Position of the Foot Brake Lever
70
Checking the Rear Brake Fluid Level
71
Adding Rear Brake Fluid
71
Checking the Brake Linings of the Rear Brake
73
Changing the Rear Brake Linings
73
13 Wheels, Tires 13
77
Removing the Front Wheel
77
Installing the Front Wheel
77
Removing the Rear Wheel
78
Installing the Rear Wheel
79
Checking the Tire Condition
80
Checking Tire Pressure
81
Checking the Spoke Tension
81
14 Electrical System 14
83
Diagnostics Connector
83
15 Cooling System
84
Checking the Antifreeze and Coolant Level
84
Draining the Coolant
85
Refilling with Coolant
86
Changing the Coolant
86
16 Tuning the Engine
88
Checking the Throttle Cable Play
88
Adjusting the Throttle Cable Play
88
Carburetor Tuning
89
Carburettor - Idle Speed
91
Carburetor - Adjusting the Idle Speed
91
Checking the Basic Position of the Shift Lever
92
Adjusting the Basic Position of the Shift Lever
92
17 Service Work on the Engine 17
93
Emptying the Carburetor Float Chamber
93
Checking the Gear Oil Level
94
Adding the Gear Oil
94
Changing the Gear Oil
94
18 Cleaning, Care
96
Cleaning the Motorcycle
96
19 Storage
98
Preparing for Use after Storage
99
20 Troubleshooting
100
21 Technical Data
102
Engine
102
22 Engine Tightening Torques 22
103
23 Carburetor
104
24 Capacities 24
105
Gear Oil
105
Coolant
105
Fuel
105
25 Chassis
106
26 Tires 26
107
27 Fork
108
All GP Models
108
All RACING Models
108
28 Shock Absorber 28
109
Txt Gp 125
109
Txt Gp 250/280/300
109
All RACING Models
109
29 Chassis Tightening Torques
110
30 Substances
112
31 Auxiliary Substances
114
32 Standards
116
33 List of Abbreviations 33
117
Index
118
4
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GAS GAS TXT Racing 125 2020 Specifications
General
Brand
GAS GAS
Model
TXT Racing 125 2020
Category
Motorcycle
Language
English
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