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GAYLORD CG Series User Manual

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THE
GAYLORD VENTILATOR
TECHNICAL MANUAL
FOR THE “CG” & “RG” SERIES
WATER-WASH VENTILATORS
WITH
MODEL C-5000 COMMAND CENTER
AN ILLINOIS TOOL WORKS COMPANY
10900 S.W. AVERY STREET • TUALATIN, OREGON 97062 U.S.A.
1-800-547-9696 • 503-691-2010 • FAX: 503-692-6048 • email: info@gaylordusa.com
GAYLORD INDUSTRIES
EFFECTIVE DATE 4-05
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GAYLORD CG Series Specifications

General IconGeneral
BrandGAYLORD
ModelCG Series
CategoryFan
LanguageEnglish

Summary

CG Series Ventilator Operation

Grease Extraction Principles

Explains how the CG series ventilator extracts grease, dust, and lint.

CG Series Ventilator Operation (cont.)

Wash Cycle Operation

Details the automatic wash cycle, spray nozzles, and timer settings.

Fire Protection Systems

Covers internal, external, and surface fire protection modes.

RG Series Ventilator Operation

Grease Extraction

Explains grease extraction for RG series ventilators.

RG Series Ventilator Operation (cont.)

Wash Cycle Operation

Details the wash cycle operation for RG series.

Fire Protection Systems

Covers internal, external, and testing of fire protection for RG series.

Daily Operation

Starting and Stopping Procedures

How to start the fan and initiate the wash cycle via Command Center.

Preventive Maintenance

Maintenance Schedule and Requirements

Outlines weekly, monthly, six-month checks and inspection requirements.

Detergent Pump Operation

Pump System Overview and Priming

Description, operation, priming, and maintenance of the detergent pump.

Detergent Flow Adjustment

How to adjust detergent flow and consumption charts.

Detergent for Wash System

Formula G-510 Usage and Warranty

Recommends G-510, dilution, exterior cleaning, and warranty.

C-5000 Command Center Instructions

General Operation and Settings

Overview of models, starting fan/wash, and setting wash cycle time.

C-5000 Command Center Instructions (cont.)

Setting Sequential Wash Cycle Times

Setting wash times and delays for sequence washing.

C-5000-TC Time Clock Instructions

Time Clock Programming and Operation

Setting time, day, programming, and manual override procedures.

Engineering Data

Typical System Arrangements

Diagrams for vacuum breaker and RP device backflow prevention.

Engineering Data (cont.)

Performance Specifications

Air volume, water temp/pressure, consumption, electrical needs.

Make-Up Air Considerations

Importance and methods of supplying make-up air.

Troubleshooting

Smoke Loss and Exhaust Issues

Diagnosing smoke loss, grease extraction, and fan operation problems.

Troubleshooting (cont.)

Command Center, Fire Cycle, and Wash System Issues

Troubleshooting Command Center, fire, and wash system failures.

Troubleshooting (cont.)

Backflow Prevention Issues

Troubleshooting vacuum breakers and RP devices.

Troubleshooting (cont.)

Drain Clogs and Status Lights

Checking drains and interpreting C-5000 status lights.

Measuring Inlet Slot Velocity

Air Velocity Charts and Data

Charts for Imperial and Metric air velocities for various models.

Measuring Inlet Slot Velocity (cont.)

Measurement Procedure and Nameplate Info

Instructions for taking velocity readings and nameplate details.

Optional Continuous Cold Water Mist

System Operation and Troubleshooting

Overview, engineering, maintenance, and troubleshooting for mist system.

GPC-5000 Series Control Cabinet

Vacuum Breaker Arrangement and Parts

Diagram of vacuum breaker setup and cabinet parts list.

GPC-5000-RP Series Control Cabinet

RP Device Cabinet Parts

Lists parts for the GPC-5000-RP control cabinet.

GPC-5000-RP-S Series Control Cabinet

RP-S Series Cabinet Parts

Lists parts for the GPC-5000-RP-S control cabinet.

GPC-5000-CM Series Control Cabinet

CM Series Cabinet Components

Lists components of the GPC-5000-CM control cabinet.

GPC-5000 Series Control Components

Control System Parts

Lists components of the GPC-5000 series control system.

Damper Control Switch C-61-W Series

Switch Models and Parts

Shows alternate damper controls and lists switch components.

Detergent Pump VF-100P-60B Parts

Pump Component Breakdown

Details parts for the VF-100P-60B detergent pump.

Miscellaneous Ventilator Parts

Nozzles, Handles, and Lighting

Lists spray nozzles, mist nozzles, door handles, and lights.

Thermostats and Fuse Links

Lists exhaust duct thermostats and fire damper fuse links.

Wiring Diagram GPC-5000 (Electric Fire Damper, 120V)

General Wiring Notes

General notes pertaining to the 120V electric fire damper wiring.

Wiring Diagram GPC-5000 (Fuse Link Fire Damper, 120V)

General Wiring Notes

General notes for the 120V fuse link fire damper wiring.

Wiring Diagram GPC-5000-S5 (Electric Fire Damper, 120V)

General Wiring Notes

General notes for the 120V electric fire damper wiring.

Wiring Diagram GPC-5000-S5 (Fuse Link Fire Damper, 120V)

General Wiring Notes

General notes for the 120V fuse link fire damper wiring.

Wiring Diagram GPC-5000 (Electric Fire Damper, 220V)

General Wiring Notes

General notes for the 220V electric fire damper wiring.

Wiring Diagram GPC-5000 (Fuse Link Fire Damper, 220V)

General Wiring Notes

General notes for the 220V fuse link fire damper wiring.

Standard Ventilator Models

Ventilator Model Types

Descriptions of various ventilator models (AB, C, CE, BDL, etc.).

Standard Make-Up Air Options

Details MAW, MAP, MAI series make-up air options.

Metric Conversion Chart

Unit Conversions

Conversion factors for dimensions, flow, pressure, temp, weight, pipe size.

Legend and Standards

Definitions of abbreviations and standard units.

Limited Warranty

Gaylord Water-Wash Ventilator Warranty

Details warranty terms for ventilators and components.

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