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GBC 4500 Pro series User Manual

GBC 4500 Pro series
37 pages
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GBC 4500 Pro series Specifications

General IconGeneral
BrandGBC
Model4500 Pro series
CategoryLaminator
LanguageEnglish

Summary

SERVICE MANUAL

FINAL ASSEMBLY PART NUMBER

Lists part numbers for final assembly based on region and voltage.

Lamination Guide

Lamination Settings Table

Details recommended temperature, speed, and preset for various film types and stocks.

Service Memo: GBC 4500 Rework

Rework Procedure Details

Specific steps for addressing reliability issues, including screw tightening and wire management.

Custom Mouse Pad Creation

Mouse Pad Lamination Process

Step-by-step guide for laminating a picture into a custom mouse pad.

Introduction to GBC 4500 Service Manual

GBC 4500 Laminator Overview

Describes the GBC 4500 as a commercial quality, document size pouch laminator.

GBC 4500 Specifications

Electrical and Physical Dimensions

Details electrical requirements, power consumption, and physical size of the laminator.

Laminating Capabilities

Lists maximum laminating width, speed, and thickness, plus heating system details.

Installation and Safety Precautions

General Safeguards

Basic safety rules for using the GBC Pouch Laminator as intended.

Electrical Safeguards

Guidelines for safe electrical connection and operation to prevent hazards.

Operating Instructions: Setup and Hot Lamination

Initial Setup

Steps for connecting power and turning on the laminator.

Hot Lamination Procedure

Detailed steps for performing hot lamination using the GBC 4500.

Operating Instructions: Hot Lamination Details

Troubleshooting Lamination Quality

Adjusting speed/temperature for hazy or wavy laminated products.

Standby and Cooldown Modes

How to use standby mode and properly cool down the laminator.

Operating Instructions: Cold Lamination and Mounting

Cold Lamination Process

Steps for performing cold lamination using GBC No-Heat Film.

Mounting with Designer Frames

Guide for mounting items using GBC Designer Frames.

Operating Instructions: Specialty Applications

Creative Foils Application

Procedure for applying GBC Creative Foils using the laminator.

Transfer Paper Application

Steps for transferring images using GBC Transfer Paper.

Operating Instructions: Control Panel Functions

Control Panel Display Information

Explains the meaning of indicators like READY, TEMPERATURE, SPEED, etc.

Selecting Lamination Functions

Describes how to select functions like CARRIER and DIRECT for lamination.

Operating Instructions: Advanced Functions

Function Selection Details

Explains PRE/H, MOUNT, MEAS, COLD functions and roller adjustment keys.

Roller Control Functions

Details the STOP and REV functions for roller control and misfeed correction.

Troubleshooting and Schematics

115V Schematic Diagram

Electrical schematic for the GBC 4500 operating on 115V/60Hz.

Troubleshooting and Schematics

230V Schematic Diagram

Electrical schematic for the GBC 4500 operating on 230V/50Hz.

Troubleshooting Guide: Basic Issues

Power and Keyboard Issues

Solutions for problems like no power or unresponsive keyboard.

Fan Operation Problems

Troubleshooting steps for when the unit's fan is not functioning.

Troubleshooting Guide: Heating and Roller Issues

Heating System Problems

Diagnosing and fixing issues related to the laminator not heating.

Roller Movement Problems

Solutions for rollers not turning, whether the motor runs or not.

Troubleshooting Guide: Advanced Issues

Operational and Display Errors

Resolving issues like reverse function failure, poor adhesion, and LCD errors.

Technical Explanations: Heating and Rollers

Heater Technology

Details the infrared and mica heating systems used in the GBC 4500.

Roller Technology

Explains the design and function of the GBC 4500's roller sets.

Adjustments: Disassembly and Assembly

Component Removal Procedures

Step-by-step guides for removing housing, heaters, and rollers.

Adjustments: Component Removal and Calibration

Main PC Board Calibration

Instructions for calibrating the main circuit board using a fixture.

Adjustments: Calibration Procedures

SV1 and SV2 Calibration Settings

Details the calibration process for temperature settings SV1 and SV2.

Heat Tube and TCC Notes

Information on different heat tube types and troubleshooting heat holding issues.

Adjustments: Calibration Verification

Specific Temperature Settings Calibration

Verifies specific temperature settings for SV1 and SV2 on the PC board.

Maintenance Procedures

Cleaning and Inspection

Guidelines for cleaning external surfaces, rollers, heat plates, and inspecting components.

Lubrication and Roller Care

Recommendations for lubricating motor and gears and removing excess adhesive from rollers.

Parts Ordering Information

Required Information for Service Parts

Lists essential details needed when ordering replacement parts.

Parts Identification: Upper Assembly

Upper Housing and Control Panel Parts

Identifies parts related to the upper housing and control panel assembly.

Parts Identification: Base Assembly

Main PC Board and Base Components

Lists parts for the main PC board and the base structure.

Parts Identification: Nip Rollers

Nip Roller Assembly Components

Details components of the nip roller system, including hooks and bushings.

Parts Identification: Heat Rollers

Heat Roller Assembly Components

Identifies parts for the heat roller system, such as hooks, gears, and springs.

Parts Identification: Electrical and Motor Components

Fan, Motor, and Power Cord Parts

Lists parts for the fan motor, drive motor, transformers, and power cords.

Parts Identification: Drive and Heating Components

Sprocket, Chain, and Platen Parts

Identifies parts related to the drive chain, sprockets, and heater platens.

Parts Identification: Mica Heaters

Mica Heater Set Components

Lists parts for the mica heater sets, including insulators and thermostats.

Recommended Spare Parts

List of Spare Parts

A comprehensive list of recommended spare parts with part numbers and quantities.

Optional Accessory: Extension Tray

Tray Assembly Diagram

Illustrates the assembly of the GBC-4500 Extension Tray Kit.

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