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GEA Omni User Manual
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Control panel
GEA Omni™
Instruction Manual
E_806550_2
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 Safety and Conformity
13
Safety Instructions
13
Safety Note Concerning the Connection of the GEA Omni™ with the Starter Panel
14
Conformity - CE Marking (Europe)
15
Conformity - UL Marking (USA, Canada)
15
Fig. 1 CE Mark
15
Fig. 2 UL Mark
15
2 User Interface
16
Fig. 3 Initial Screen
16
Menu Navigation
17
Fig. 4 Main Menu Bar
17
Status Bar
19
Logging in
19
Fig. 5 Default Status Bar
19
Fig. 6 Expanded Status Bar
19
Fig. 7 Default Users
19
Fig. 8 Remote Icon
20
Fig. 9 User Panel
20
Current State
21
Fig. 10 Status Panel
21
Notifications, Warnings and Shutdowns
22
Fig. 11 Annunciation Icons
22
Fig. 12 Annunciations Panel
22
General Navigation
23
Tile Navigation
23
Grid and Chart Navigation
23
User Adjustable Fields
23
Fig. 13 Sample Tile Display
23
Keyboard
24
Fig. 14 Keyboard Display (Letters)
24
Fig. 15 Keyboard Display (Numbers and Symbols)
24
Keypad
25
User Non-Adjustable Fields
25
Drop down Boxes and Text Edit
25
Fig. 16 Keypad Display
25
Omniview
26
Fig. 17 Main Omniview Screen
26
Main Viewing Application
27
Fig. 18 Compressor Tile
27
Fig. 19 Condenser Sequencer Tile
27
Fig. 20 Evaporator Tiles
28
Fig. 21 Control Level Tile
28
Compressor
29
Fig. 22 Standard Compressor Buttons
29
Fig. 23 Hold Position Options
30
Main Tab
31
Fig. 24 Main Tab Display
31
Classic Tab
33
Vibration Tab
33
Fig. 25 Classic Tab Display
33
Fig. 26 Vtrac Damage View
34
Fig. 27 Vtrac Spectrum View
35
Fig. 28 Vtrac Options Display
35
Starter Tab
36
Fig. 29 Starter Tab Display
36
Condenser
37
Overview Tab (Condenser Sequencer)
38
Fig. 30 Condenser Overview Tab
38
Fig. 31 Condenser Sequencer Tile
38
Main Tab (Condenser Sequencer)
39
Fig. 32 Condenser Fan Tile
39
Fig. 33 Condenser Water Pump Tile
39
Fig. 34 Main Condenser Tab (Condenser Sequencer)
40
Fig. 35 Main Condenser Tab (Condenser Device)
41
Schedule Tab
42
Fig. 36 Condenser Schedule Tab
42
Fig. 37 Condenser Schedule Table
43
Fig. 38 Condenser Control Buttons
44
Fig. 39 Condenser Timer Control Display
45
Fig. 40 Condenser Device Control Display
45
Main Tab (Condenser Water Cooled)
46
Evaporator
46
Fig. 41 Main Condenser Tab (Water Cooled)
46
Overview Tab
47
Fig. 42 Evaporator Overview Tab
47
Main Tab
48
Fig. 43 Zone Comparison Display
48
Fig. 44 Evaporator Main Tab
49
Evaporator for Chiller
50
Sequencer
50
Fig. 45 Main Evaporator for Chiller
50
Overview Tab
51
Fig. 46 Sequencer Overview Tab
51
Fig. 47 Control Level Tile
51
Fig. 48 Compressor Device Tile
52
Fig. 49 Add Compressor Display
52
Main Tab
53
Fig. 50 Main Sequencer Tab (Control Level)
53
Fig. 51 Main Sequencer Tab (Compressor Device)
54
Schedule Tab
55
Fig. 52 Sequencer Schedule Tab
55
Fig. 53 Sequencer Schedule Table
56
Fig. 54 Sequencer Control Buttons
57
Omninet
58
Fig. 55 Sequencer Timer Control Display
58
Fig. 56 Compressor Device Control Display
58
Omnilink™ Tab
59
Fig. 57 Omnilink™ Tab Display
59
Modbus TCP Tab
60
Fig. 58 Modbus TCP Tab Display
60
History
61
Bottom Menu Navigation
61
Fig. 59 the RT Trend Button Display
61
Fig. 60 Edit View Display
62
Fig. 61 Chart Tab Button Display
62
RT-Trend Tab
64
Fig. 62 RT-Trend Tab Display (View - Graph)
64
Fig. 63 RT-Trend Tab Display (View - Table)
64
Chart Tab
65
Fig. 64 Chart Tab Display (View - Graph)
65
Fig. 65 Chart Tab Display (View - Table)
65
Annunciations Tab
66
Fig. 66 Annunciations Tab Display
66
Analysis Tab
68
Fig. 67 Analysis Tab Display
68
Reporting Tab
69
Fig. 68 Reporting Tab Display
69
Documentation
70
Documents Tab
70
Fig. 69 Documents Tile Display
70
Fig. 70 Sample Document Display
71
Videos Tab
72
Fig. 71 Videos Tile Display
72
Fig. 72 Sample Video Display
72
Service
73
I/O Status Tab
73
Fig. 73 I/O Status Tab Display
73
Fig. 74 Sample Digital Input Slice Display
74
Fig. 75 Sample Digital Output Slice Display
74
Fig. 76 Compressor Motor Start Notification
74
Fig. 77 Sample Analog Input Slice Display
75
Fig. 78 Sample Analog Output Slice Display
75
Maintenance Tab
76
Fig. 79 Maintenance Tab Display
76
Fig. 80 Service Task Form Display
77
Fig. 81 Edit Service Tasks Display
78
Fig. 82 Service Maintenance Display
79
Activity Log Tab
80
Fig. 83 Activity Log Tab Display
80
Touch Panel Tab
82
Fig. 84 Touch Panel Tab Display
82
Fig. 85 Wash down Icon
82
Logic Tab
83
Fig. 86 Logic Diagram Tab Display
83
File Manager
84
Support Files
84
Fig. 87 Support Files Tab Display
84
Documents Tab
87
Fig. 88 Documents Tab Display
87
Program Tab
89
Fig. 89 Program Tab Display
89
Fig. 90 Update/Back up Software Display
90
Fig. 91 Update/Back up Configuration Display
91
System Tab
92
Fig. 92 System Tab Display
92
Fig. 93 Update/Back up System Display
93
Fig. 94 Factory Default Files Display
93
Apps Tab
94
Fig. 95 Apps Tab Display
94
Configuration
95
System Tab
95
Fig. 96 System Tab Display
95
Sensors Tab
96
Fig. 97 Sensors Tab Display
96
Panel Settings
97
Localization Tab
97
Fig. 98 Localization Tab Display
97
Users Tab
98
Fig. 99 Users Tab Display
98
Network Tab
100
Fig. 100 Network Tab Display
100
Email Tab
102
Fig. 101 Email Tab Display
102
Panel Info
103
Fig. 102 Panel Info Tab Display
103
3 Control
104
Compressor Control Parameters
104
Capacity Control
104
Control
109
Variable VI
113
Motor
114
Motor Power
115
Motor Current
116
Fig. 103 Estimated Power Demand , Calculation Formula
116
Motor Interlock
118
Motor Speed
118
Motor Temperature
120
Oil Pump
122
Oil Pump Interlock
126
Oil Differential Pressure
126
Oil Filter Pressure
130
Oil Separator
132
Oil Temperature
134
Suction Pressure
135
Discharge Pressure
139
Discharge Temperature
142
Oil Cooling
143
Inlet Temperature
145
Outlet Temperature
145
Loss of Remote Start Signal
147
Power Failure Restart
147
Superheat
148
Economizer
150
Pump down
151
Capacity Outputs
153
Vtrac
154
Compressor Service
154
Oil Still Control Parameters
155
Oil Still
155
Condenser Sequencer Control Parameters
157
Schedule
157
Wet Bulb Control
158
Discharge Pressure
159
Condenser Control
160
Water Pump Lockout
161
Condenser Device Control Parameters
163
Control
163
Variable Speed Fan/Variable Speed Pump
164
Water Cooled Condenser
164
Evaporator Control Parameters
165
Cooling
165
Fan Cycling
167
Defrost
167
Suction Valve Settings
170
Invert Solenoid Output
170
Evaporator for Chiller
171
Refrigerant Sensor Control Parameters
174
Refrigerant Sensor
174
Compressor Operating Data
176
Analog Inputs/ Outputs
177
Standard Calculated Values
178
Digital Inputs/ Outputs
179
Configuration
183
Panel Configuration
183
Fig. 104 Project Details Options
183
Fig. 105 Panel Details Options
185
Compressor Configuration
187
Fig. 106 Package Details Options
187
Fig. 107 Oil System Details Options
191
Fig. 108 Motor Options
193
Fig. 109 Remote Set Point Options
195
Fig. 110 Suction Options
195
Fig. 111 Discharge Options
196
Fig. 112 Economizer Details Options
196
Normal Operating States
197
Stopped Description
197
Starting Description
197
Running Description
198
Stopping Description
198
Additional Operating States
198
Screw Compressor Capacity Control
199
Forward and Reverse
199
Fig. 113 Forward Acting Capacity Control
200
Variable
201
Operating Modes
201
Fig. 114 Reverse Acting Capacity Control
201
Variable VI
201
Combined VI Partial Load Control
202
Types of VI Control Systems
202
Lubrication System
205
Full Time
205
Full Time with no Prelube
205
Startup
205
No Pump
206
Intellisoc
206
4 Annunciations
207
Shutdowns
207
List and Description of Compressor Shutdowns
207
List and Description of Condenser Shutdowns
212
List and Description of Evaporator Shutdowns
213
List and Description of Vtrac Shutdowns
213
List and Description of Refrigerant Sensor Shutdowns
213
List and Description of Drum Sequencer Shutdowns
213
List and Description of Other Shutdowns
214
Warnings
214
List and Description of Compressor Warnings
215
List and Description of Limitation Warnings
218
List and Description of Condenser Warnings
220
List and Description of Evaporator Warnings
220
List and Description of Profibus Gateway Warnings
221
List and Description of GEA Bluastrum Condenser Warnings
221
List and Description of Vtrac Warnings
221
List and Description of Refrigerant Sensor Warnings
222
List and Description of Oil Still Warnings
222
List and Description of Other Warnings
222
Notifications
223
List and Description of Compressor Notifications
223
List and Description of Condenser Notifications
223
List and Description of Other Notifications
224
5 Sensor Calibration
225
Pressure Transducer Calibration
225
Fig. 115 Pressure Sensor Calibration Pad
225
ICTD Temperature Transducer Calibration
226
Fig. 116 Temperature Probe Calibration Pad
226
Capacity Slide Position Calibration
227
Fig. 117 Capacity Slide Calibration Pad
227
Compressor Capacity Slide Input Calibration with External Oil Pump
228
Compressor Capacity Slide Input Calibration Without External Oil Pump
228
Calibration for Capacity Slide for Step Variable VI Compressors
230
Fig. 118 Capacity Slide Calibration Pad (Step Variable VI)
230
Volume Slide Position Calibration
231
Fig. 119 Volume Slide Calibration Pad
231
Compressor Motor Current Calibration
232
Capacity Slide Sensor Calibration
232
Capacity Slide Calibration with External Oil Pump
232
Fig. 120 Motor Current Calibration Pad
232
Capacity Slide Calibration Without External Oil Pump
233
6 List of Abbreviations
235
5
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GEA Omni Specifications
General
Power Supply
24 VDC
Operating System
Linux
Connectivity
Ethernet, USB
Operating Temperature
0°C to 50°C
Protection Rating
IP65
Display Type
TFT LCD
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