SERVICE
A
WARNING: Perform
all
loader
Service
routines with the engine shut off, except
where noted within certain procedures
outlined.
BOLT TORQUE DATA
The
Chart
provided contains information concerning
standard
hardware used on this machine.
It
is
recom-
mended
that
all fasteners be tightened to the torque
valVes
specified. The Grade
of
the bolt
is
identified by the
markings on the head
of
the bolt.
General Bolt Torque Data
in
Ft-lb*
SAE-GRADE 5
SAE-GRADE 2
BOLT
TORQUE TORQUE
SIZE
DRY LUB.
DRY LUB.
1/4 -
20
8
6.25
5.5 4.17
1/4 -
28
10
7.
16
6.33 4.66
5/16
-
18
17
13
II 8
5/
16
-
24
19
14
12
9
3/8 -
16
30
23
20
15
3! 8 -
24
35
25
23
17
7/16-14
50
35
32
24
7/
16
-
20
55
40
36
27
1/2 -
13
75
55
50
35
1/2 -
20
90
65
55
40
5/8 - II
150 110
100
75
5/ 8 -
18
180
130
110
85
*Multiply
by
(0.1383) for metric kg-m
Grade
2
Grade
5
(Plain)
(3
Marks)
O
NOTE: The following information
is
referred
to
in
both the Troubleshooting Guide and the
Maintenance Schedule sections of this manual. It
should
also
be
understood that all services covered
in
this
section are Owner-Operator responsibilities.
Where indicated, certain service routines should
only
be
carried-out
by
an
authorized Gehl Dealer or
Gehl Company representative.
BATTERY (Fig.
20)
Fig. 20
Adding Water
O
NOTE: loaders sold within
th
.e United States
are shipped
from
the factory with Battery in-
stalled and filled with the proper Electrolyte
Solution.
On
a routine basis after every
50
hours
of
operation,
remove the Battery Vent Caps
and
inspect the Electrolyte
level. The water
in
the
Electrolyte Solution evaporates
at
high temperatures
or
with excessive charging rates.
The
level should be
to
the
bottom
of
the Filler Neck; if NOT,
replenish
to
the
proper
level with distilled water.
O
NOTE: Do
NOT
allow the Electrolyte Solution
specific gravity to drop below
1.2000
at
80 F
(27 C).
Cleaning Terminals &Cable Connections
The
top
of
the Battery MUST be kept clean. Tighten
the
Vent Caps
and
clean the Battery with a brush dipped in
an alkaline solution
(ammonia
or baking soda
and
water). After the foaming has stopped, flush the
top
of
the Battery with clean water.
If
Terminals
and
Cable
Clamps are corroded, disconnect the Cables and clean
them with the same alkaline solution.
Jumping a Discharged Battery
If
Loader
Battery becomes discharged and fails to have
sufficient power
to
start the
Loader
engine,
jumper
cables
can
be used
to
obtain starting assistance.
A
WARNING: DO
NOT
attempt
to
jump-start
the
loader
Battery if it
is
frozen; this may
cause
it
to
rupture
or
explode. Follow these
The HL360 uses a
12
volt wet cell Battery. The
Loader
instruction
in
order and completely
as
stated to
Electrical System has negative (-) ground.
avoid personal injury.
22
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