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GEL MATIC GIOTTO 11 GR - User Manual

GEL MATIC GIOTTO 11 GR
48 pages
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GIOTTO 11 GR
Rev.04 - 08.2021
211555.04
INSTALLATION, USE AND MAINTENANCE
ORIGINAL INSTRUCTIONS

Table of Contents

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Summary

Documentation Notes

USE

Essential information for installation, daily use, and maintenance for personnel.

GRAPHIC CONVENTIONS

Explains symbols and text representation used in the manual for clarity.

SYMBOLS

Defines various hazard and information symbols used throughout the manual.

TEXT REPRESENTATION

Explains the meaning of specific text representations like 'Important' and 'Tier'.

Safety Rules and Directions

DANGER LEVELS

Defines keywords like DANGER, WARNING, CAUTION, NOTICE and their associated consequences.

STRUCTURE OF SAFETY DIRECTIONS

Explains the format of safety directions, including danger type, source, and precautions.

ESSENTIAL SAFETY DIRECTIONS

Outlines general safety directions represented by symbols and keywords.

QUALIFICATION AND ROLE OF PERSONNEL

Defines the roles and responsibilities of Operator, Store Manager, and Technician.

OPERATORS AND STORE MANAGERS OBLIGATION OF ACCURACY

Emphasizes the importance of following safety rules for overall machine safety.

SAFETY RULES ON INSTALLATION AND MAINTENANCE

Provides crucial safety guidelines for installing and maintaining the machine.

SAFETY RULES FOR USE

Details essential safety precautions to be followed during the operation of the machine.

Machine Description and Working Limits

INTENDED USES

Specifies the intended applications of the machine for producing frozen beverages and ice cream.

TECHNICAL DATA

Presents detailed technical specifications of the machine, including size, power, and capacity.

SIZE

Provides dimensions and physical specifications of the machine with diagrams.

NOISE

Specifies the noise level emitted by the machine during operation.

RADIO FREQUENCY EMISSION

Details the radio frequency emission characteristics of the machine.

REFRIGERANT

Information regarding the refrigerant used and safety precautions for handling it.

WORKING LIMITS

Outlines the operational constraints and conditions to avoid improper use and damage.

Installation Guide

DELIVERY

Instructions for checking the machine upon delivery and reporting any damage or missing parts.

TRANSPORTATION AND INSTALLATION AREA

Guidelines for transporting, unpacking, and positioning the machine.

UNPACKING

Steps for safely unpacking the machine and its components.

POSITIONING GUIDELINES

Advice on suitable environments and placement for the machine.

ELECTRICAL CONNECTION

DANGER warning for electrical connection and compliance with standards.

First Start-Up Procedure

INITIAL SETUP AND POWER-ON

Step-by-step guide for the initial setup and power-on of the machine.

HANDLING POWER CORD AND WARRANTY

Warnings about power cord handling, replacement, and warranty activation.

User Interface and Navigation

HOME PAGE OVERVIEW

Overview of the home screen displaying essential machine operation status and information.

SELECTING OPERATION MODE

How to choose between Production, Stand-by, and Stop modes for different operational states.

MACHINE MENU AND POP-UP MESSAGES

Navigation to menus and explanation of pop-up messages indicating status and alerts.

Machine Components and Functions

MACHINE LAYOUT

Illustrates the main parts of the machine with a numbered diagram and their functions.

DISPENSING DOOR ASSEMBLY

Detailed breakdown and function of the dispensing door assembly and its components.

BEATER ASSEMBLY

Description of the beater assembly, including its scraper blade and seals.

FEED TUBE ASSEMBLY

Details about the feed tube and its function in mix feeding and overrun adjustment.

CLEANING TOOLS

Lists and describes specific tools provided for cleaning machine components.

Operating Procedures: Assembly

ASSEMBLY PROCEDURES

Guidelines for correct assembly of machine components to prevent leaks and damage.

ASSEMBLY OF THE BEATER

Step-by-step instructions for assembling the beater, including lubrication and seal installation.

CAUTION - LUBRICATION

Importance of using food-grade lubricant for specific parts during assembly.

WARNING - DISCONNECTION

Safety warning to disconnect power before assembly to avoid injury from moving parts.

ASSEMBLY OF THE DISPENSING DOOR

Detailed steps for assembling the dispensing door, piston, handle, and nozzle.

ASSEMBLY OF FEED TUBE, AGITATOR, DRIP TRAY

Instructions for assembling feed tube, hopper agitator, and drip tray.

Operating Procedures: Sanitizing and Priming

SANITIZING PROCEDURES

Detailed procedure for cleaning and sanitizing the machine components before use.

PRIMING PROCEDURES

Steps for priming the machine with fresh mix after sanitizing.

CAUTION - MIX AND TOOLS

Emphasizes using fresh, prepared mix and sterilized tools for priming.

Daily Closing Procedures

Daily Closing Steps

Instructions for daily closing procedures, including checking for cleaning requirements.

CAUTION - BACTERIA GROWTH PREVENTION

Precautions for preventing bacteria growth using sanitizing solutions.

COMPONENT CLEANING AND SANITIZATION

Steps for cleaning, rinsing, and sanitizing removed machine components.

Daily Opening and Cleaning Procedures

DAILY OPENING PROCEDURES

Steps for opening the machine, including checking for errors and preparing sanitizing solution.

CLEANING PROCEDURES

Comprehensive guide to disassemble, clean, reassemble, and sanitize the machine.

REMOVE ICE CREAM AND RINSE

Steps to remove ice cream, rinse components, and clean the hopper.

DISASSEMBLY AND COMPONENT SANITIZATION

Procedures for disassembling and sanitizing all removed machine parts.

Product Settings and Adjustments

ADJUSTING ICE CREAM VISCOSITY AND PRODUCT TYPE

How to adjust viscosity and select product types like Frozen Beverage, Soft Ice, Gelato, and Hard Ice Cream.

ADJUSTING THE OVERRUN

How to adjust the feed tube to control air incorporation (overrun) for product texture.

Machine Menu, Settings, and Utilities

PASSWORD ACCESS AND FUNCTIONS

Accessing password-protected areas and overview of HT Cycle and Cleaning functions.

HT CYCLE OPERATION

Explains the Heat Treatment function for minimizing bacterial load and extending cleaning intervals.

GTECH SELF-SERVICE FUNCTION

Functionality to customize the home page display for advertisements or customer information.

SETTINGS MENU OPTIONS

Covers viscosity, autoswitch, system settings, parameters, and mix temperature calibration.

PARAMETERS MANAGEMENT

How to view, save, retrieve, and restore machine parameters.

MIX TEMPERATURE CALIBRATION

Calibrating temperature readings for proper mix storage and HT cycle execution.

UTILITY FUNCTIONS

Overview of logging, GTECH Healthy, serving counter, software updates, and remote connection.

REMOTE MACHINE CONNECTION

Detailed steps for establishing a remote connection to the machine via app or web platform.

GCARE Maintenance and Tutorials

GCARE MAINTENANCE SERVICES

Overview of GCARE Maintenance services, program, levels, and recording operations.

GCARE NOTIFICATIONS AND VCARD

Setting up notifications, viewing technician contacts, and managing machine alerts.

GLEARN TUTORIAL TOOL

A tool providing video tutorials for operating procedures and machine functions.

TUTORIAL NAVIGATION AND PLAYBACK

Controls for navigating tutorial phases, showing phase number, title, and commands.

GEL MATIC GIOTTO 11 GR Specifications

General IconGeneral
BrandGEL MATIC
ModelGIOTTO 11 GR
CategoryIce Cream Maker
LanguageEnglish

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