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Gema OptiSelect GM03 User Manual

Gema OptiSelect GM03
50 pages
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Rev. 01 1011 454 EN
Operating instructions and Spare parts list
Manual gun
OptiSelect GM03
Translation of the original operating instructions

Table of Contents

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Gema OptiSelect GM03 Specifications

General IconGeneral
BrandGema
ModelOptiSelect GM03
CategoryPaint Sprayer
LanguageEnglish

Summary

About these instructions

General Information

Provides essential information for operating the OptiSelect GM03 gun.

Keeping the Manual

Advises users to keep the manual for future reference and queries.

Safety Symbols and Pictograms

Explains the meaning of various safety symbols used in Gema instructions.

About these instructions

Structure of Safety Notes

Details the four elements comprising each safety note for clarity.

Presentation of Content

Explains the use of figure references as cross-references in the text.

Safety

General Safety Information

Introduces safety regulations imperative for users and third parties.

Basic Safety Instructions

Covers product conformity to safety regulations and user responsibilities.

Safety

Product-Specific Security Regulations

Outlines regulations specific to the product and its integration into the system.

Product Description

Intended Use

Describes the gun's purpose for electrostatic coating with organic powders.

Product Description

Reasonably Foreseeable Misuse

Lists common improper uses that deviate from intended operation.

Technical Data

Provides detailed electrical, dimensional, and processible powder specifications.

Dimensions

Specifies the weight of the OptiSelect GM03 gun.

Processible Powders

Lists powder types compatible (yes/no) with the equipment.

Product Description

Structure and Overview

Introduces the overall view and parts of the gun with a diagram.

Overall View of Gun Components

Presents a labeled diagram of the OptiSelect GM03 gun.

Operating Elements Overview

Lists and describes the main components and their functions.

Scope of Delivery Contents

Details the items included with the manual gun purchase.

Product Description

Operating Elements Details

Details LED and remote control buttons and their functions.

Scope of Delivery Details

Lists the standard items included in the package.

Product Description

Available Accessories

Lists optional accessories that can enhance the gun's functionality.

PowerClean™ Module Option

Explains the field of application and benefits of the PowerClean module.

Product Description

SuperCorona Ring

Details the SuperCorona ring's application, performance, and assembly.

Principle of Operation

High Voltage Generation

Explains the process of generating high voltage for the gun.

Circuit Description

Describes the internal circuit and trigger mechanism of the gun.

Powder Flow and Electrode Rinsing Air

Explains the function of powder flow and rinsing air for the electrode.

Principle of Operation

Flat Jet Nozzle with Vented Central Electrode

Describes the function and usage of the flat jet nozzle.

Round Jet Nozzle with Vented Deflector

Explains the round jet nozzle's role in powder stream formation.

Principle of Operation

Typical Characteristics and Functions

Highlights key operational features like remote control and connections.

Remote Control Functions

Details functions controllable via remote, like powder output and program change.

Powder Hose Quick Release Connection

Describes the ease of connecting/disconnecting the powder hose.

SuperCorona Ring Connection

Explains the simple connection/disconnection of the SuperCorona ring.

Assembly and Connection

Connecting the Gun

Provides step-by-step instructions for connecting the gun to the system.

Start-up

Preparation for Start-up

Lists essential general conditions before initiating the start-up process.

Basic Conditions for Start-up

Outlines crucial factors impacting coating results during start-up.

Start-up

Initial Start-up Procedure

Guides users through the initial start-up steps and troubleshooting advice.

Operation

General Operation

General overview of operating the powder coating gun.

Setting Powder Output and Cloud

Explains how to adjust powder rate and cloud based on settings.

Setting Total Air Volume

Details the procedure for adjusting total air volume using control unit keys.

Operation

Adjusting Powder Output

Guides on adjusting powder output and setting recommendations.

Setting Electrode Rinsing Air

Explains how to set the correct electrode rinsing air based on nozzles.

Operation

Rinsing Mode Description

Describes the rinsing mode for clearing powder from the hose.

Activating Rinsing Function (Manual)

Details the process for activating the rinsing function for manual equipment.

Operation

Activating Rinsing Function (PowerClean)

Continues instructions for activating rinsing for manual equipment with PowerClean module.

Operation

Program Change via Remote Control

Explains how to enable program switching via remote control.

Program Change on Gun Control Unit

Describes enabling/disabling program change directly on the control unit.

Decommissioning and Storage

Decommissioning Steps

Steps to follow for safely decommissioning the equipment.

Handling Short-Term Disuse

Procedures for preparing the gun for short-term inactivity.

Storage Conditions Guidelines

Guidelines for storing the equipment safely and appropriately.

Hazard Notes for Storage

Informs about potential hazards during storage.

Recommended Storage Type

Specifies the recommended storage orientation for safety.

Storage Duration Information

Information on how long the unit can be stored under proper conditions.

Space Requirements for Storage

Details the space needed for storing the product.

Decommissioning and Storage

Physical Storage Requirements

Outlines environmental conditions for storage, like temperature and sunlight.

Maintenance During Storage

Instructions for maintaining the equipment while in storage.

Storage Maintenance Schedule

States that no specific maintenance schedule is required for storage.

Storage Maintenance Works

Recommends periodic visual checks during long-term storage.

Maintenance and Repairs

Maintenance Intervals

Introduces the section on maintenance intervals.

Gun Maintenance Procedures

Basic maintenance tasks for the gun, including cleaning and checks.

General Cleaning ATTENTION

General ATTENTION note regarding modifications and importance of cleaning.

Gun Cleaning Solvents ATTENTION

Provides ATTENTION about impermissible solvents for gun cleaning.

Maintenance and Repairs

Spray Nozzle Cleaning

Details daily/weekly cleaning procedures for the spray nozzle.

Threaded Sleeve Tightening ATTENTION

Warns about potential high voltage flash-over if the threaded sleeve is not tightened.

Maintenance and Repairs

Replacing Parts

Explains when to replace parts and restrictions on repairs.

Fault Clearance

Fault Clearance Introduction

Introduces the section on troubleshooting common issues.

Fault Clearance

Fault Clearance for Poor Spray Profile

Lists causes and corrective actions for poor spray profile.

Disposal

Disposal Introduction

States that disposal is the responsibility of the owner/operator.

Personnel Requirements for Disposal

Specifies who is responsible for disposal and observing instructions.

Disposal Regulations Compliance

Emphasizes compliance with local laws for product disassembly and disposal.

Material Sorting for Disposal

Instructs to sort materials by group for proper collection.

Spare Parts List

Ordering Spare Parts Information

Provides specifications needed when ordering spare parts.

Non-Original Parts ATTENTION

Warns about using non-original parts and voiding the warranty.

Spare Parts List

OptiSelect GM03 Complete Gun Parts

Lists complete guns, gun shafts, and individual components with part numbers.

Spare Parts List

OptiSelect GM03 Other Parts

Lists nozzles, gaskets, brushes, and hose connectors with part numbers.

Spare Parts List

PowerClean Module Spare Parts

Lists components for the PowerClean module, including O-rings and tubes.

Spare Parts List

SuperCorona Spare Parts

Lists the SuperCorona PC05 part number.

Spare Parts List

Flat Jet Nozzles Accessories

Lists flat jet nozzles for different applications with part numbers.

Spare Parts List

Round Jet Nozzles and Deflectors

Lists round jet nozzles, threaded sleeves, and deflectors with part numbers.

Spare Parts List

Gun Extensions Parts

Lists different gun extensions with part numbers for various nozzle types.

Extension Connection ATTENTION

Warns about connecting more than two extensions to prevent damage.

Spare Parts List

Spray Nozzles for Extensions

Lists spray nozzles for extensions and their deflectors.

Spare Parts List

Powder Hoses Overview

Lists antistatic powder hoses with specifications and part numbers.

Other Accessories Overview

Lists application cups, extension cables, and gloves with part numbers.

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