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Gema OptiFlex Pro B User Manual

Gema OptiFlex Pro B
58 pages
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Rev. 00 1017 931 EN
Operating instructions and Spare parts list
Manual equipment
OptiFlex Pro B
Translation of the original operating instructions

Table of Contents

Other manuals for Gema OptiFlex Pro B

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Gema OptiFlex Pro B Specifications

General IconGeneral
BrandGema
ModelOptiFlex Pro B
CategoryPaint Sprayer
LanguageEnglish

Summary

About these instructions

General information

Manual contains important information for working with OptiFlex Pro B.

Keeping the Manual

Keep manual ready for later use or queries.

Safety symbols (pictograms)

Explains warnings and their meanings found in Gema instructions.

Presentation of the contents

How the document's content is structured.

Figure references in the text

Explains use of cross-references for figures in descriptive text.

Safety

General information

Chapter provides essential safety regulations for users and third parties.

Basic safety instructions

Product built to latest specs, designed for powder coating.

Product specific security regulations

Regulations related to product's integration into system safety concept.

General dangers

Covers start-up requirements, unauthorized modifications, operator training.

Electrical danger

Safety precautions regarding connecting cables, plug connections, and power supply.

Explosion hazard

Details zone requirements, dust concentration limits, and ventilation.

Slip hazard

Powder on the floor is a slipping hazard.

Static charges

Consequences of static charges and need for grounding.

Grounding

Regulations for grounding conductive parts and objects.

Smoking and open flames

Prohibition of smoking and open flames near the system.

Stay for persons with cardiac pacemakers

Prohibition for persons with pacemakers in high voltage/EMF areas.

Photographing with flashlight

Flash photography can trigger safety devices.

Maintenance works

Procedures for disconnecting from mains before maintenance.

Product description

Intended use

Manual coating equipment for organic powders coating electrostatically grounded objects.

Reasonably foreseeable misuse

Lists operations considered misuse of the equipment.

Structure

Overview of the equipment's physical structure.

Overall view

Labeled diagram showing components of the equipment.

OptiSelect Pro GM04 manual powder gun

Information about the connected powder gun.

OptiStar 4.0 Gun control unit

Information about the connected gun control unit.

OptiFlow injector

Information about the connected OptiFlow injector.

Scope of delivery

Lists all items included in the equipment package.

Typical characteristics – properties of the functions

Highlights key features and functionalities of the equipment.

Technical Data

Connectable guns

Lists compatible guns for the OptiFlex Pro B.

Electrical data

Provides specifications for voltage, frequency, and power.

Pneumatic data

Details compressed air connection, pressure, and vapor content.

Dimensions

Lists width, depth, height, and weight of the equipment.

Processible powders

Indicates which powder types can be processed.

Powder output (reference values)

Provides guide values for powder output based on conditions.

Air flow rates

Details conveying, supplementary, and rinsing air flow rates.

Environmental conditions

Specifies operating temperature, humidity, and pollution degree.

Sound pressure level

Specifies the normal operation sound level.

Rating plate

Information found on the equipment's rating plate.

Assembly / Connection

Set-up

Instructions for vertically setting up the equipment on a flat surface.

Assembly guide

General guidance for setting up the equipment according to provided instructions.

Connection instructions

Detailed guide for connecting various hoses and cables.

Set head piece

Step-by-step guide for setting the gun's head piece.

Start-up

Preparation for start-up

Lists basic conditions required before starting up the unit.

Basic conditions

General conditions impacting coating results at start-up.

Initial start-up

Step-by-step guide for initial system start-up.

Setting the device type

Information on setting the device type parameter.

Operation

Operation

General operational procedures and safety warnings.

Select predefined operating mode (Preset mode)

How to select and use preset application modes.

Starting the individual adjustable programs

Guide to selecting and starting custom programs.

Setting powder output and powder cloud

Adjusting powder output and total air volume for desired cloud.

Setting the electrode rinsing air

Adjusting air flow for electrode rinsing.

Rinsing mode

Enables blowing off powder accumulations in the powder hose.

Activating the rinsing function

Steps to activate the rinsing function for manual equipment.

Manual equipment with optional PowerClean module

Activating rinsing mode with the PowerClean module.

Setting the background illumination

Adjusting the brightness of the background illumination.

Color change

Procedure for changing colors, including cleaning steps.

Decommissioning / Storage

Decommissioning

Steps to end coating and switch off the unit.

If in disuse for several days

Procedures for temporary storage.

Storage conditions

General notes on hazards, type, duration, and space for storage.

Physical requirements

Storage environment requirements (dry, temperature, sunlight).

Maintenance during storage

Schedule and works for maintenance during storage.

Maintenance / Repairs

General information

Product designed for maintenance-free operation, importance of cleaning.

Interval

Overview of maintenance intervals.

Daily maintenance

Tasks for daily cleaning and checks.

Weekly maintenance

Tasks for weekly cleaning and checks.

If in disuse for several days

Specific cleaning and shutdown for extended disuse.

Powder hose rinsing

Procedure for cleaning the powder hose during longer downtimes.

Gun maintenance

Minimal maintenance required for the gun.

Maintenance of the filter unit

Description of the filter unit's function and maintenance.

Replacing the filter element

Steps to replace the filter element.

Cleaning

General cleaning precautions and warnings.

Gun cleaning

Detailed instructions and solvent restrictions for gun cleaning.

Cleaning the fluidizing/suction unit

Procedure for cleaning the fluidizing/suction unit.

Repair work

Instructions for professional repair by authorized workshops.

Periodic checks

Importance of checking cables, hoses, and plugs.

Fault clearance

Disposal

Introduction

Requirements for personnel carrying out disposal work.

Disposal regulations

Rules for disassembling and disposing of the product properly.

Materials

Sorting and taking materials to collection points.

Spare parts list

Ordering spare parts

Information on how to order spare parts, including required specifications.

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