Genie Z-51/30J Service And Repair Manual

144 pages

To Next Page

To Next Page

Page #1 background image

Loading...

Page #1 background image

1.

Service and Repair Manual

Part No. 1268553GT

Rev A3

October 2020

From Z513014B-1201

to Z513016M-1999

Serial Number Range

Z-51/30J

From Z5130M-2000

This manual includes:

Repair procedures

Fault Codes

Electrical and Hydraulic

Schematics

For detailed maintenance

procedures, Refer to the

appropriate Maintenance

Manual for your machine.

Table of Contents

Introduction2
- Find a Manual for this Model2
- Revision History3
- Serial Number Legend4
Safety Rules5
- Table of Contents7
Specifications11
- Machine Specifications11
- Performance Specifications11
- Hydraulic Specifications12
- Hydraulic Component Specifications14
- Manifold Component Specifications15
- Deutz D2011 L30I Engine Specifications16
- Deutz TD 2.2 L3 Engine Specifications17
- Machine Torque Specifications18
- Hydraulic Hose and Fitting Torque Specifications19
- Torque Procedure20
Repair Procedures22
- Introduction23
Platform Controls25
- ALC 500 Circuit Board25
- Joysticks26
Repair Procedures, Continued Platform Components31
- Platform Leveling Slave Cylinder31
- Platform Rotator32
- Platform Overload System33
Jib Boom Components36
- Jib Boom36
- Boom Lift Cylinder37
Primary Boom Components39
- Cable Track39
  - How to Repair the Cable Track41
- Primary Boom42
  - How to Disassemble the Primary Boom43
- Primary Boom Lift Cylinder44
- Primary Boom Extension Cylinder45
- Platform Leveling Master Cylinder46
Secondary Boom Components48
- Secondary Boom49
- Secondary Boom Lift Cylinder53
Engines55
- RPM Adjustment55
- 6-2 Flex Plate55
  - How to Install the Flex Plate56
  - How to Install the Pump and Bell Housing Assembly56
- Engine Fault Codes - Deutz TD 2.2 L3 Models57
- Diesel Particle Filter Regeneration - Deutz TD 2.2 L3 Engine57
Hydraulic Pumps58
- Lift/Steer Pump58
- Drive Pump59
Repair Procedures, Continued61
Manifolds61
- Function Manifold Components61
- Valve Adjustments-Function Manifold65
  - How to Adjust the System Relief Valve65
  - How to Adjust the Secondary Boom down Relief Valve65
- Jib Boom / Platform Rotate Manifold Components66
- Turntable Rotation Manifold Components67
- Directional Valve Manifold Components68
  - How to Set up the Directional Valve Linkage69
- Traction Manifold Components70
- Valve Adjustment, Traction Manifold72
- Valve Coils73
Turntable Rotation Components75
- Turntable Rotation Assembly75
Axle Components77
- Oscillating Axle Cylinders77
- Fault Codes78
  - Introduction78
- Control System Fault Codes79
Schematics97
- Electrical Symbol Legends98
- Hydraulic Symbol Legends99
- Electrical Component and Wire Color Legends100
Electrical Schematics - Options103
- Ground Control Box Terminal Strip Wiring Diagram, Options104
- Platform Control Box Wiring Diagram, Options105
- Wiring Diagram - Battery, Hydraulic Oil and Engine Oil Heater Options107
- Electrical Schematics Options109
Electrical Schematics - as Models111
- Electrical Schematics (AS)112
- Ground Control Box Terminal Strip Wiring Diagram (AS)115
- Ground Control Box Switch Panel Wiring Diagram (AS)117
- Platform Control Box Wiring Diagram (AS)119
- Platform Control Box Switch Panel Wiring Diagram (AS)121
Electrical Schematics - CE Models123
- Electrical Schematics (CE)124
- Ground Control Box Terminal Strip Wiring Diagram (CE)127
- Ground Control Box Switch Panel Wiring Diagram (CE)129
- Platform Control Box Wiring Diagram (CE)131
- Platform Control Box Switch Panel Wiring Diagram (CE)133
Electrical Schematics - Deutz TD 2.2 L3, CE Models135
Hydraulic Schematics142
- Hydraulic Schematic - 4WD Models143

Other manuals for Genie Z-51/30J

Operators Manual With Maintenance Information39 pages

Questions and Answers:

Need help?

Do you have a question about the Genie Z-51/30J and is the answer not in the manual?

Genie Z-51/30J Specifications

General

Brand	Genie
Model	Z-51/30J
Category	Utility Vehicle
Language	English

Related product manuals

Preview: Genie Superlift Advantage

Genie Superlift Advantage