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GF SIGNET 5600 User Manual

GF SIGNET 5600
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3-5600.090-1
B-1/98
+
GF
+
SIGNET 5600 Batch Controller Instructions
ENGLISH
CAUTION!
Refer to this instruction manual for more details.
Remove power to unit before wiring input and output connections.
Follow instructions carefully to avoid personal injury.
BA
D
C
ENTER
ALARM 1
ALARM 2
0
100
ALARM 1
ALARM 2
100
%
Batch
0
0 - 100
%
Batch
2. Power Connection
CAUTION!
Never connect 115 VAC or 230 VAC to rear power
terminals. High voltage AC will damage instrument and
void warranty.
3. Compatible Sensor Wiring
4. Batch Contact Wiring
See section 9 for simple and advanced mode configuration options.
-
+
12-24 V
10 W
-
+
12 - 24 VDC
OR
12 - 24 VAC
5600
Terminals
External power
supply
Red
Black
Shld.
2000
2507
2536
2540
Vortex*
Red
Black
Shld.
515
525
2517
+
GF
+
SIGNET Sensors:
Open Collector
Sensor
Std. Sensor
Freq. IN
Sen. Pwr.
Freq. IN
Iso. Gnd
5600
Terminals
NC
C
NO
NC
C
NO
Batch
Option
flow
AC or DC
power
valve
5600
Terminals
Technical Notes:
Maximum alarm contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC,
or 3 A @ 250 VAC
To reduce the possibility of noise interference, isolate AC power
lines from signal lines.
Technical Notes:
Maximum 4-20 mA loop impedance (sec. 8A) is affected by the
supply voltage.
To reduce the possibility of noise interference, isolate AC power
lines from signal lines.
1. Dial Selection
The analog display shows percentage of batch complete 0 - 100%, or
percentage of remaining batch 100 - 0% on the reversible dial face
plate. Meter deflection is fixed from left to right. The instrument is
shipped with the percentage of batch complete 0 - 100% scale shown.
Reverse the face plate for either scale, as desired.
= Double Insulated
= DC or AC power
Contents
1. Dial Selection
2. Power Connection
3. Compatible Sensor Wiring
4. Batch Contact Wiring
5. Remote Control Wiring
6. End of Batch/Counter Pulse Output Wiring
7. Option Contact Wiring Options
8. Current Output Wiring Options
9. 5600 Operation Modes
10. Menu Functions
11. Parts and Accessories
12. Specifications
13. Quick Reference Menu Parameters
14. Maintenance
15. Troubleshooting
Technical Notes:
To reduce the possibility of noise interference, route sensor cable
away from AC power lines.
*Vortex sensor or system frequency output
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GF SIGNET 5600 Specifications

General IconGeneral
Output4-20 mA
Communication ProtocolsModbus RTU
DisplayLCD
EnclosureNEMA 4X
RelaySPDT, 5 A
Analog output4-20 mA
Digital Input2
Digital Output2

Summary

Dial Selection

Power Connection

Compatible Sensor Wiring

Batch Contact Wiring

Remote Control Wiring

End of Batch/Counter Pulse Output Wiring

External Counter Connection

Connects an external counter for pulse output.

Daisy Chaining Two 5600 Batch Controllers

Links two batch controllers for sequential operation.

Option Contact Wiring Options

Two Stage Shutdown

Configures a bypass line for reduced flow rate at a set batch percentage.

Missing Signal Alarm / Overrun Alarm

Detects missing sensor signal or valve leaks/stuck open.

Current Output Wiring Options

Batch Completion

Linear output from 4 mA to 20 mA indicating batch progress.

Valve Control

Outputs 4-20 mA to control a valve for filling or flow rate adjustment.

5600 Operation Modes

Simple Operation Mode

Describes basic functions for on/off control, pulse output, and alarms.

Advanced Operation Mode

Details advanced features like overrun compensation and custom pulse outputs.

Menu Functions

BATCH/VIEW Menu

Explains the standard operation menu for batch control and viewing.

CALIBRATE Menu

Accesses critical display setup and output parameters with security.

OPTIONS Menu

Contains seldom-accessed setup and display features for minor adjustments.

CALIBRATE Menu Setup Parameters

Batch Units

Sets the measurement units for batching (e.g., Gallons, Liters).

Flow Timebase

Configures the time base for flow rate display (seconds, minutes, hours).

Auto Calibrate Procedure

Calculates a custom flow sensor/batch K-Factor for precise batching.

Batch K-Factor

Sets the K-Factor for batching, representing sensor pulses per unit.

Total Units

Sets the measurement units for the totalizer.

Total K-Factor

Sets the K-Factor for the totalizer.

Last CAL

Displays or sets the last calibration date.

OPTIONS Menu Setup Parameters

Contrast

Adjusts the display contrast for better readability.

Display Decimal

Sets the decimal places for flow rate display.

Total Decimal

Sets the decimal places for totalizer display.

Lock

Enables or disables the VIEW menu lock with an access code.

Operating Mode

Selects between Simple and Advanced operation modes.

Pulse Output

Configures the pulse output operation mode (End of Batch or Totalizer).

Overrun Comp

Sets the overrun compensation mode to Manual or Auto.

Option Contact

Configures the function of the option contact (e.g., Two Stage, Alarm).

Missing Signal Alarm

Configures the delay time for the missing signal alarm.

Current Output

Sets the current output mode (Batch Completion, Valve Control, End of Batch).

Count Direction

Sets the batch display count direction (Up or Down).

Parts and Accessories

Specifications

General

Details general specifications like sensor compatibility and accuracy.

Enclosure

Provides enclosure details like rating, dimensions, and materials.

Display

Describes display type, update rate, contrast, and alarm annunciators.

Totalizers

Specifies totalizer features like resettable and non-resettable digits.

Electrical

Lists power requirements, contact ratings, and current output specifications.

Environmental

Details operating and storage temperatures, humidity, and altitude.

Agency Approvals

Lists agency approvals and manufacturing standards.

Quick Reference Menu Parameters

VIEW Menu Setup Parameters

Lists parameters and their default settings for the VIEW menu.

CALIBRATE Menu Setup Parameters

Batch Units

Sets the measurement units for batching (e.g., Gallons, Liters).

Flow Timebase

Configures the time base for flow rate display (seconds, minutes, hours).

Auto Calibrate

Optional volumetric calibration for custom K-Factor calculation.

Batch K-Factor

Sets the K-Factor for batching, representing sensor pulses per unit.

Total Units

Sets the measurement units for the totalizer.

Total K-Factor

Sets the K-Factor for the totalizer.

Last CAL

Displays or sets the last calibration date.

OPTIONS Menu Setup Parameters

Contrast

Adjusts the display contrast for better readability.

Display Decimal

Sets the decimal places for flow rate display.

Total Decimal

Sets the decimal places for totalizer display.

Lock

Enables or disables the VIEW menu lock with an access code.

Operating Mode

Selects between Simple and Advanced operation modes.

Pulse Output

Configures the pulse output operation mode (End of Batch or Totalizer).

Overrun Compensation

Sets the overrun compensation mode to Manual or Auto.

Option Contact

Configures the function of the option contact (e.g., Two Stage, Alarm).

Missing Signal Alarm

Configures the delay time for the missing signal alarm.

Current Output

Sets the current output mode (Batch Completion, Valve Control, End of Batch).

Count Direction

Sets the batch display count direction (Up or Down).

Maintenance

Troubleshooting

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