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GfG G450 - User Manual

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January 3, 2013 G450 and G460 battery pack maintenance
Slide 1
G450 and G460
battery pack maintenance
GFG Instrumentation Inc.
1194 Oak Valley Drive
Ann Arbor, MI 48108
Toll free: (800) 050-0329
Direct: (734) 761-0573
Internet:
www.gfg-inc.com

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Summary

Battery Pack Features

NiMH Battery Performance

NiMH batteries offer excellent cycle life, low temperature performance, and a 2-year warranty.

Battery Run Time Performance

Run Time by Sensor Configuration

Chart displays expected run times based on various sensor configurations installed in the instrument.

Battery Run Time vs. Temperature

Temperature Impact on Battery Life

Graph shows how operating temperature affects the run time of the G450 instrument.

Drop-in Charger

Charger Features

Smart charger with trickle charge mode, available in single/double versions, and 12 VDC vehicle use.

Drop-in Charger for Pump Instruments

Simultaneous Instrument & Pump Charging

Charger can simultaneously charge both the pump and the instrument.

Charging Cycle Details

Charging Stages and Times

Smart chargers use fast and trickle charge modes; fully discharged batteries may take up to 6 hours.

Charging Indicators

LED Status Meanings

Green LED indicates power; solid amber means fast charging; flashing amber indicates trickle charging.

Battery Pack Installation

Locating Battery Pack Components

Identifies the battery pack and the screws used to secure it to the instrument housing.

Battery Pack Types

NiMH vs. Alkaline Packs

Distinguishes between NiMH battery packs (black) and Alkaline battery packs (gray).

Removing the Battery Pack

Tools and Procedure

Use hex wrench to loosen screws and gently remove the battery pack using fingers only.

Installing the Battery Pack

Proper Insertion and Securing

Ensure vibrator is at the top, do not force pack, and tighten screws securely but do not overtighten.

Battery Health Issues

Understanding Voltage Depression

Explains how 'lazy' batteries form crystals, increasing resistance and causing voltage drop.

Anti-Lazy Battery Feature

Deep Discharge Cycle Recommendation

Instruments failing to meet expected run time should be exercised using the 'anti-lazy battery' deep discharge cycle.

Hardware Compatibility

Firmware and Adapter Requirements

Ensure instrument firmware is v3.41+, cradle serial ends in 'D', and power adapter has a stereo jack.

Instrument Menu Navigation

Main Menu Options

Overview of main menu selections including Location, User, Datalogger, Service, AutoCal, and Options.

One-Time Deep Discharge

Activating the Cycle

Select 'Anti-Lazy-Battery' from Option Menu, press Change, then Exit. Allow battery to drain fully.

Automatic Deep Discharge

Programming Automatic Cycles

Program instrument to automatically activate deep discharge when battery is below 10% charge.

Scheduling Deep Discharge

Limiting Cycle to Specific Days

Choose specific days for automatic deep discharge to manage the 20-hour completion time.

Stopping Automatic Discharge

Manual Cycle Interruption

Pressing 'Off' while instrument is in charger ends the deep-discharge cycle and resumes normal charging.

GfG G450 Specifications

General IconGeneral
Measuring Range (Combustible Gases)0-100 % LEL
Resolution (O2)0.1% vol.
Resolution (CO)1 ppm
Resolution (H2S)0.1 ppm
Resolution (CH4)1% LEL
DisplayLCD with backlight
Data LoggingYes
Operating Temperature-20°C to +50°C
Protection RatingIP67
TypePortable gas detector
Gases DetectedO2, CO, H2S, CH4
Measuring Range (CO)0-500 ppm
Measuring Range (H2S)0 to 100 ppm
Measuring Range (CH4)0 to 100% LEL
Response TimeT90 < 30 seconds
SensorsElectrochemical (O2, CO, H2S), Catalytic Bead (CH4, Combustible Gases)
AlarmsAudible, Visual, Vibrating
Humidity Range10-95% RH (non-condensing)
Measuring Range (O2)0-25 % vol.