This document outlines the operation and maintenance procedures for the ggmgastro INTERNATIONAL ice cream machine, Model SEMB40. It covers everything from initial setup to troubleshooting, ensuring users can effectively operate and maintain the device.
Function Description
The ggmgastro INTERNATIONAL Model SEMB40 is an ice cream machine designed for producing soft-serve ice cream. Its core function involves freezing a liquid ingredient mixture into a soft, creamy consistency, ready for dispensing. The machine features a single cooling system, which means both hoppers contribute to the same freezing cylinder. This design requires both hoppers to be filled with ingredients for optimal operation.
Key operational components include:
- Dispenser Door: This is the primary interface for dispensing the finished ice cream. It comprises several parts, including plungers, handlers, and a beater, which work together to extrude the ice cream. The plungers and the dispenser door seal ring require edible vaseline for lubrication and sealing to ensure smooth operation and prevent leaks. The beater seal ring is placed at the end of the beater to maintain a proper seal within the freezing cylinder.
- Expansion Tube: This optional component is used to increase the expansion rate of the ice cream, leading to a lighter, airier product. Its use is generally recommended for professional operators and depends on the desired texture and ingredient density.
- LCD Display Panel: This panel serves as the central control and information hub. It displays critical operational data such as machine running time, current voltage, ice cream hardness preset, cup counter, and cylinder temperature. It also features various function buttons for controlling the machine's operations.
- Function Buttons: The LCD panel includes buttons for "SET," "DECREASE," "CLEAN," "ENTER," "INCREASE," "PRE-COOLING," "PAUSE," and "AUTO." These buttons allow users to adjust settings, initiate cleaning cycles, control production, and manage pre-cooling functions. A dedicated "Power switch" is located below the panel.
Usage Features
The operation of the SEMB40 involves several distinct steps, designed for ease of use while ensuring quality output.
Initial Setup and Connection:
- Line Connection: The machine requires a specific electrical connection. For 220V/60Hz equipment, a 16A plug seat and air switch are recommended. The voltage should be between 200V-240V, and the wire rod OD needs to be 2 mm². Adequate clearance (more than 20cm) for grille exhaust is also necessary to ensure proper ventilation.
- Dispenser Door Installation: The dispenser door components, including handlers, plungers, beaters, and seals, must be correctly assembled. Edible vaseline should be applied to the plunger seals and the dispenser door seal ring for lubrication and sealing. The beater seal ring is placed at the end of the beater. The dispenser door is then securely attached to the machine using long screws at the top and short screws at the bottom, installed diagonally to ensure a tight fit.
- First Cleaning: Before initial use, the machine must be cleaned. This involves pouring water into the hopper and running the "CLEAN" cycle for about 10 minutes. If water leaks from the dispenser door during this process, it indicates incorrect assembly of the dispenser door. After cleaning, the handler is pressed to release the water, and the hopper is wiped dry.
Ingredient Preparation and Production:
- Pouring Ingredients: Both hoppers must be filled with at least 3 liters of ingredients. Since the machine has a single cooling system, both hoppers contribute to the same freezing cylinder. An exhaust pipe needs to be pulled until the ingredient flows from the mouth, then re-inserted.
- Ice Cream Hardness Adjustment: The ice cream hardness can be adjusted via the LCD panel. By pressing the "P" button, users enter the "P" condition, then press "SET" for 5 seconds to enter "P1" condition. The "+" or "-" buttons are then used to adjust the desired pre-hardness level.
- Cups Clearance and Pre-cooling Settings: In "P1" condition, pressing the "SET" button for a short time allows users to ignore other data until "CUP" is displayed. Pressing "SET" for 10 seconds will clear the cups counter. The pre-cooling function, which keeps hopper ingredients fresh, can be activated if the ambient temperature is high. This function is independent of ice cream production.
- Auto Ice Cream Production: To start production, the "AUTO" button is pressed. The first production cycle typically takes 12-15 minutes, but subsequent cycles may be shorter (9-12 minutes), depending on exhaust space and local temperature. The LCD panel displays "Freezing shows" and "Motor processing shows," along with the current ice cream hardness. Production is considered "OK" when the pre-hardness reaches 80%.
Dispensing and Post-Production:
- Dispensing: When dispensing, it is crucial to alternate between the left and right handlers (left-right-left-right). If only one side is used continuously, the compressor may restart, and the other cylinder could freeze, potentially damaging the beater or motor. If the ingredients are the same in both hoppers, the middle handler can be used for dispensing.
- Finish Production Cleaning: After production, the machine should be cleaned. This involves pressing the "P" button, then the "CLEAN" button. After 15-20 minutes of cleaning, any remaining ingredients are outputted, and clean water is poured into the hopper. The "CLEAN" button is pressed again to output the cleaning water. Finally, the dispenser door is unpacked, and the beater, dispenser door, and cylinder are thoroughly cleaned for future use.
Maintenance Features
Proper maintenance is crucial for the longevity and optimal performance of the SEMB40.
Troubleshooting:
The manual provides a troubleshooting guide for common issues:
- "JJ" Display (Cylinder Frozen): This indicates that the beater is frozen in the cylinder and cannot turn, or turns with difficulty, despite the motor running. This can lead to smoking and a rubber smell from the triangle belt.
- Solution: Turn off the machine and allow it to melt naturally for 45-60 minutes. Do not turn on the machine during this time, as it could break the beater. Once melted, turn on the machine and press "CLEAN." If the machine works well, check the beater for cracks and replace if necessary.
- Causes and Prevention:
- Ingredients Shortage: This is a common cause, especially during machine testing or if operators fail to realize the ingredient levels are low. Ensure hoppers are filled to at least 2/3 capacity. Insufficient ingredients can prevent adequate output pressure, causing ingredients to freeze in the cylinder.
- Only Outputting from One Side: As mentioned, continuous output from only one side can lead to freezing in the other cylinder. Always alternate between left and right handlers.
- Ice Cream Hardness Setting Too Hard: If the hardness setting is excessively high, it can cause the cylinder to freeze. Adjust the hardness to an appropriate level.
- Ingredients Density Too Thick: Very thick ingredients, such as yogurt, may not flow easily into the cylinder, leading to ingredient shortage and freezing. The expansion tube may not be suitable for such dense ingredients.
- "CB" (Reset Switch Abnormal):
- Troubleshoot: Check if only one side handler is used, if pre-hardness settings are too hard, or if the machine hasn't been used for a long time. Also, check if the reset switch or plunger is reset.
- Solution: If the machine has been running for more than 45 minutes, restart it and press the "CLEAN" button. Ensure the reset switch is on "reset" and the plunger is reset.
- "UL" (Voltage Too Low):
- Solution: Turn off the machine and check the circuit.
- "UH" (Voltage Too High):
- Solution: Turn off the machine and check the circuit.
Expansion Tube Usage (Advanced):
The expansion tube increases the expansion rate. Professional operators should use it carefully.
- Pour ingredients into the hopper, then pull the end of the dispenser door air gate tube until the ingredient flows out.
- Insert the expansion tube into the charging hole, ensuring ingredients are higher than the charging hole.
- Press "AUTO" to start production. The first 5-8 cups may not show the full expansion rate.
- If ingredients produce too much foam, or if a very large output is needed quickly, the expansion tube should be removed. This is because the input may not be directly proportional to the output, or ingredients may not flow easily, leading to cylinder shortage.
- Do not use the expansion tube if the ingredient density is very thick.
The manual emphasizes the importance of reading all instructions carefully and contacting sales directly for any further questions.
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