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Giken GSK-N7 - User Manual

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September.2020
GSK-N7 Controller
Instruction Manual
GIken Industrial Co.,Ltd

Table of Contents

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Summary

Before bigening operation

Measures in case of emergency

Safety instructions for dangerous conditions, including immediate actions.

1. System outline

Driver amplifier section

Details about the GSK driver amplifier capabilities and features.

Interface unit section

Information on the interface unit for communication with external devices.

2. Specifications

2-1 Specifications of controller

Detailed specifications for the GSK controller unit.

2-2 Basic specifications

Fundamental specifications of the GSK system components.

2-4 Dimension

2-4-1 Interface dimensions: Standard specification・・・GSK-IF-N7

Mechanical dimensions for the GSK-IF-N7 interface unit.

2-4-2 Dimension drawing: standard specification・・・GSKW-1(T)4-E(1)-N7

Dimensional drawing for GSKW-1(T)4-E(1)-N7 standard specification.

2-4-3 Dimension drawing: standard specification・・・GSK-15(17)-E(1)-N7

Dimensional drawing for GSK-15(17)-E(1)-N7 standard specification.

2-4-4 Dimension drawing: T type specification・・・GSK-T5(T7)-E (1)-N7

Dimensional drawing for GSK-T5(T7)-E(1)-N7 T type specification.

2-4-5 Dimension drawing: standard specification・・・GSKW-15-E (1)-N7

Dimensional drawing for GSKW-15-E(1)-N7 standard specification.

2-4-6 Dimension drawing: T type specification・・・GSKW-T5-E (1)-N7

Dimensional drawing for GSKW-T5-E(1)-N7 T type specification.

2-4-7 Dimension drawing(Display): type・・・ GSK-D2-N7

Dimensional drawing for the GSK-D2-N7 display unit.

3. Wire connection

3-1 Connection reference drawing

Diagrams illustrating wire connections for GSK systems.

3-2 Used connector and mating connector

List of connectors and their mating parts for GSK driver units.

3-2-2 Communication port details owned by the interface

Explains communication port functions on the GSK interface unit.

3-3 External connection

3-3-1 External connection diagram (between GSK and NR)

Wiring diagram connecting GSK controller and nut runner.

3-3-2 External connection diagram (interface~connected device):Interface

Wiring diagram for interface connections to other devices.

3-4 Cable model list

List of compatible cable models for GSK systems.

4. Signal

4-1 Type of input; output signal

Overview of available parallel, serial, and analog I/O signals.

4-2 Input;Output signal

4-2-1 Input signal

Detailed description of input signals for PLC to GSK communication.

4-2-2 Output signal

Detailed description of output signals from GSK to PLC.

4-3 Input; Output signal map

4-4 Select a sequencer

4-4-1 Anybus board setting method

Guide to setting up Anybus boards for sequencer communication.

5. Operation timing chart

5-1 Power on and inching operation

Timing chart for power-on and inching operation sequences.

5-2 Program operation - 2 step operation 1

Timing chart for 2-step program operation with OK judgment.

5-3 Program operation - 2 step operation 2

Timing chart for 2-step operation with QL process and NG conditions.

5-4 Program operation - 2 step operation 3

Timing chart for 2-step operation with specific NG and QL conditions.

5-5 Program operation - 1 step operation 1

Timing chart for 1-step operation with mixed NG and OK conditions.

5-6 Program operation - 1 step operation 2

Timing chart for 1-step operation with collective QL at the end.

5-7 Program operation - 2 step operation 4

Timing chart for 2-step operation with IN setting for the second step.

5-8 Program operation - 1 step operation 3

Timing chart for 1-step operation with block order specification.

5-9 Interruption of program operation (reset)

Timing chart for program interruption and reset operations.

5-10 Operation ready OFF and Start OFF at Program operation

Timing chart showing ready OFF and start OFF conditions during program operation.

5-11 Alarm output and alarm reset during program operation

Timing chart for alarm occurrence and reset during program operation.

5-12 Tightening angle sampling operation

Timing chart for tightening angle sampling operation.

6. Setting

6-1 Display; setting function

Explanation of the 7-SEG LED display and its setting functions.

6-1-1 About the viewpoint of the display

Visual guide to understanding the 7-SEG display indicators.

6-1-2 Operation the display unit

How to navigate and operate the display unit for settings.

6-1-3 Setting example

Practical examples for setting various parameters via the 7-SEG display.

6-2 Program configuration

7. Setting function details

7-1 Fn.** display setting function list

List and explanation of Fn parameters for controller settings.

7-2 (d-00***, d-10***) Driver parameter setting for each axis

Key parameters for configuring each axis of the driver amplifier.

7-3 SOC.T setting

Settings for screw tightening before preparation, including gear check and fitting.

7-4 PRE.T setting

Settings for high-speed rotation and screw seating.

7-5 REV.T setting

Settings for reverse rotation operation for screw loosening.

7-6 REA.T setting

Settings for final screw tightening using torque or angle methods.

7-7 Rate setting

Basic settings for nut runner axes, including motor and sensor parameters.

7-8 X-axis rate setting

Specific rate settings for the X-axis motor and its operation.

7-9 Y-axis rate setting

Specific rate settings for the Y-axis motor and its operation.

7-10 Point seting

Function for remembering XY coordinates as point numbers for GSK-IF.

7-11 (Fn. 01)Tightening result monitor of 1 st axis

Displays tightening results for the first axis.

7-12 (Fn. 02)Tightening result monitor of the 2 nd axis

Displays tightening results for the second axis.

7-13 (Fn. 03)Input; output monitor

Monitors PLC input/output signals and internal GSK states.

7-14 (Fn. 04)Operation instruction from GSK controller

Controls GSK operations via Fn.4 parameters.

7-15 (Fn. 05)Unit setting

Configures the relationship between unit numbers and axes.

7-16 (Fn. 06)Interface unit setting

Settings for the interface unit, including display and communication options.

7-17 (Fn. 07)ID connection setting

Configuration for connecting ID controllers and setting transmission formats.

7-18 About Z axis setting

7-18-1 Coordinate setting of Z axis

Sets Z-axis coordinates for positioning points.

7-18-2 Z axis rate setting

Rate settings specific to the Z-axis motor operation.

8. Supplementary explanation

8-1 Motion assist function

Explains zero-magnification check, history data storage, and waveform sampling.

8-2 Driver function

Details on regenerative capability, discharge function, and analog monitor.

9. Monitor output

10. Code Table

10-1 NG code list

List of error codes and their meanings for basic NG and specific operation types.

10-2 Alarm Code List

10-2-1 Interface alarm

Classification and causes of interface alarms (EC0-EC9).

10-2-3 Alarm generated in the GSK driver (E**)

List of alarm codes generated by the GSK driver and their causes/treatments.

11. Indication of display

Axis array

Screen showing axis alignment status before and during tightening.

Tightening data

Screen displaying tightening results and NG/alarm messages.

Predictive maintenance function

Outline of Predictive Maintenance

Overview of the predictive maintenance function for early part replacement.

GSK controller Electronic component lifetime warning

Warnings for component lifetime of GSK controller, drivers, and interface.

Nut runner failure prediction warning

Warnings related to nut runner operational states like overload.

Notes on input; output communication

Program selection

Guidelines for selecting programs and handling errors.

About connection setting of ID controller

Specification of communication

Communication method and speed for ID controller connection.

About setting

Installation

Precautions and methods for installing GSK units and managing heat.

Change log

Contents of change

Records of revisions and updates made to the manual.

Giken GSK-N7 Specifications

General IconGeneral
BrandGiken
ModelGSK-N7
CategoryController
LanguageEnglish

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