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GIRBAU FL Series - User Manual

GIRBAU FL Series
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FL SERIES
PNEUMATIC FOLDING MACHINE
GIRBAU
Crta de Manlleu, km.1
08500 VIC (Barcelona) .SPAIN
73100 Aix-Les-Bains - FRANCE
Tél : 34 93 8861100
Fax : 34 93 8860785
girbau@girbau.es
www.girbau.com
5D00001/F
FL0610A

Table of Contents

Questions and Answers

  • W
    walkerrobertAug 3, 2025
    What to do if my GIRBAU Folding Machine won't start?
    • L
      littledanielAug 3, 2025
      If your GIRBAU Folding Machine won't start, it could be due to several reasons. First, check if any of the motor-circuit breakers or a safety device has been engaged. If so, reset the circuit breaker and investigate why it tripped. Also, ensure that all emergency stops are released and that the movable covers are properly closed.
  • D
    danieltuckerAug 18, 2025
    Why is there no primary folding on my GIRBAU Folding Machine?
    • S
      Sarah GarciaAug 18, 2025
      If your GIRBAU Folding Machine is not performing primary folding, consider these possible causes and solutions: * If the machine has stopped, try flicking the main switch, pressing the Start key on the general control panel, and resetting the machine. * Check the machine's air supply and the compressed air circuit to ensure there's adequate air pressure. * Inspect the folding machine cell input (input test) for any measurement problems. * Examine the machine's OPG or OPGs (OPG test) for measurement issues. * Verify that the selected program is not a Bypass program without folding; if it is, change the program. * Test and replace the outputs if the blowing valve and blade control outputs appear defective.

Summary

PREAMBLE

CE DECLARATION OF CONFORMITY

INTRODUCTION

WARNING

Crucial safety instructions for machine operation and maintenance.

GENERAL POINTS

Describes the FL SERIES folding machines, intended use, and general capabilities.

SAFETY INDICATION

Explains prohibition and danger pictograms found on the machine.

OPERATION PICTOGRAMS

Illustrates and explains common operation symbols like start, stop, and emergency stop.

TECHNICAL FEATURES

Details technical specifications, electrical, compressed air, and operating parameters.

VARIANTS AND OPTIONS

Details different folding configurations and available options for the machines.

HANDLING INSTALLATION

HANDLING

Instructions for safely lifting and handling the machine during installation.

PUTTING THE MACHINE IN POSITION

Guidance on preparing and positioning the folding machines on the floor.

CHECKING AND LEVELLING

CONNECTION TO SUPPLIES

Connection to the air supply

Specifies requirements for the dry and dust-free air supply and piping.

Connection to the power supply

Details electrical installation requirements, cable specifications, and connections.

SAFETY

GENERAL POINTS

Covers machine emergency stop and conditions for safe restarting.

STOPPING THE MACHINE

Procedures for safely stopping the machine using selectors and valves.

INTERVENTION DURING OPERATION

Safety precautions for intervening on the machine, including locking and guards.

POSITIONING OF EMERGENCY STOPS AND SAFETY CONTACTS

Locates emergency stops and safety sensors on the machine for safe operation.

PRINCIPLE AND OPERATION

PRINCIPLE

Explains the basic working principle of the FL SERIES folding machines.

CROSS FOLDING UX2 P

Details the cross folding process for UX2P models with different discharge methods.

CROSS FOLDING UX3 P

Describes the cross folding process for UX3P models with various discharge options.

CROSS FOLDING MX2 P

Explains cross folding for MX2P models with side table and stacker discharges.

CROSS FOLDING MX3 P

Details cross folding for MX3P models on side table and stacker discharges.

OPERATION OF FL SERIES FOLDING MACHINES

MAINTENANCE OPERATIONS

General maintenance

Outlines daily, weekly, monthly, and yearly maintenance tasks for the machine.

Air filter;regulator maintenance

Details maintenance procedures for the air filter and regulator unit.

Troubleshooting

Lists common malfunctions, their causes, and suggested solutions for the folding machine.

SPARE PARTS

FL-SMART - FL-KING BASIC EMERGENCY KIT

Lists components for the basic emergency spare parts kit for FL-SMART and FL-KING.

ROTATING CLAMP STACKER EMERGENCY KIT

Lists components for the emergency spare parts kit for the rotating clamp stacker.

FL-SMART - FL-KING INDUSTRIAL MAINTENANCE KIT

Lists components for the industrial maintenance spare parts kit for FL-SMART and FL-KING.

STACKER WITH ROTATING CLAMP MAINTENANCE KIT

Lists components for the maintenance spare parts kit for the stacker with rotating clamp.

LIST OF STRAPS

FL-SMART primary folding straps

Details primary folding straps for FL-SMART machines with part numbers and types.

FL-KING primary folding straps

Details primary folding straps for FL-KING machines with part numbers and types.

Cross fold section straps

Lists cross fold section straps for UX2P models with various discharge configurations.

Cross fold section straps MX2 P

Details cross fold section straps for MX2P models with side table discharge.

DESCRIPTION (EXPLODED VIEWS)

KIT 09-0004 F SUPPLEMENTARY PRESSURE KIT

Details the components of the Supplementary Pressure Kit.

KIT 09-0102 F RECEIVER AND RECEIVER BYPASS KIT

Details the components of the Receiver and Receiver Bypass Kit.

KIT 09-0118 E FLAP INDICATOR KIT

Details the components of the Flap Indicator Kit.

KIT 09-0124 F BLOWING VALVE KIT - 4 LANES

Details the components of the Blowing Valve Kit for 4 lanes.

KIT 09-0125 F BLOWING VALVE KIT FOLD 2-4 LANES

Details the components of the Blowing Valve Kit for fold 2-4 lanes.

KIT 09-0126 F FEEDER BYPASS KIT

Details the components of the Feeder Bypass Kit.

KIT 09-0127 G UPPER CROSS CONVEYOR CONNECTION BYPASS KIT

Details the components of the Upper Cross Conveyor Connection Bypass Kit.

KIT 09-0134 F BLOWING VALVE KIT - 2 LANES

Details the components of the Blowing Valve Kit for 2 lanes.

KIT 09-0135 F BLOWING VALVE KIT FOLD 2-2 LANES

Details the components of the Blowing Valve Kit for fold 2-2 lanes.

KIT 09-0137 F RETRACTABLE STRAP LIFTING GUIDE KIT FOLD2

Details the components of the Retractable Strap Lifting Guide Kit FOLD2.

KIT 09-0138 F BLADE AND REVERSING CONVEYOR FOLDING KIT

Details the components of the Blade and Reversing Conveyor Folding Kit.

GIRBAU FL Series Specifications

General IconGeneral
BrandGIRBAU
ModelFL Series
CategoryFolding Machines
LanguageEnglish

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