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Goodman GMES8 U Series User Manual

Goodman GMES8 U Series
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Service and Troubleshooting
ξ˜›ξ˜“ξ˜ˆξ˜ƒξ˜ΆοŽ‘οŽ–οŽοŽ”οŽξ˜ƒξ˜ΆοŽœοŽ‰οŽοŽξ˜ƒξ˜ΈοŽ”οŽœοŽšοŽ‰ξ˜ξ˜―οŽ—οŽŸξ˜ƒξ˜±ξ˜²οŽ ξ˜ƒξ˜ͺοŽ‰οŽ›ξ˜ƒξ˜©οŽοŽšοŽ–οŽ‰οŽ‹οŽοŽ›ξ˜ƒ
ξ˜ͺξ˜°ξ˜¨ξ˜Άξ˜›ξ˜“ξ˜ξ˜Έξ˜ξ˜ƒο’Ίξ˜ƒξ˜€ξ˜°ξ˜¨ξ˜Άξ˜›ξ˜“ξ˜ξ˜Έξ˜ξ˜ƒο’Ίξ˜ƒξ˜€οŽ‹οŽ‹οŽοŽ›οŽ›οŽ—οŽšοŽ‘οŽοŽ›
Copyright Β© 2019-2020 Goodman Manufacturing Company, L.P.
RS6621006r2
June 2020
TABLE OF CONTENTS
IMPORTANT INFORMATION ............................................. 2
PRODUCT IDENTIFICATION ............................................ 4
SYSTEM OPERATION ....................................................... 6
SCHEDULED MAINTENANCE ........................................ 12
SERVICING ...................................................................... 15
CHECKING VOLTAGE ...............................................16
CHECKING WIRING ...................................................16
CHECKNG THERMOSTAT, WIRING .........................16
CHECKING TRANSFORMER AND CONTROL
CIRCUIT ....................................................................... 16
CHECKING AIR CIRCULATOR BLOWER MOTOR .17
CHECKING DUCT STATIC ......................................... 17
CHECKING TEMPERATURE RISE ...........................18
CHECKING PRIMARY LIMIT CONTROL ..................18
CHECKING AUXILIARY LIMIT CONTROL ................19
INDUCED DRAFT BLOWER MOTOR .......................19
CECKING GAS VALVE (REDUNDANT) ....................19
CHECKING GAS PRESSURE ...................................20
CHECKING HOT SURFACE IGNITER ......................22
CHECKING PRESSURE TRANSDUCER .................22
CHECKING FOR DELAYED IGNITION ..................... 22
CHECKING INTERGRATED IGNITION CONTROL
BOARDS ......................................................................22
CHECKING FLAME SENSOR ....................................23
TROUBLESHOOTING CHART ........................................ 24
WIRING DIAGRAMS ........................................................ 27
Pride and workmanship go into every product to provide
our customers with quality products. It is possible, however,
that during its lifetime a product may require service.
Products should be serviced only by a qualied service
technician who is familiar with the safety procedures
required in the repair and who is equipped with the proper
tools, parts, testing instruments and the appropriate service
manual. ξ˜΅ξ˜¨ξ˜Ήξ˜¬ξ˜¨ξ˜Ίξ˜ƒξ˜€ξ˜―ξ˜―ξ˜ƒξ˜Άξ˜¨ξ˜΅ξ˜Ήξ˜¬ξ˜¦ξ˜¨ξ˜ƒξ˜¬ξ˜±ξ˜©ξ˜²ξ˜΅ξ˜°ξ˜€ξ˜·ξ˜¬ξ˜²ξ˜±ξ˜ƒξ˜¬ξ˜±ξ˜ƒξ˜·ξ˜«ξ˜¨ξ˜ƒ
ξ˜€ξ˜³ξ˜³ξ˜΅ξ˜²ξ˜³ξ˜΅ξ˜¬ξ˜€ξ˜·ξ˜¨ξ˜ƒξ˜Άξ˜¨ξ˜΅ξ˜Ήξ˜¬ξ˜¦ξ˜¨ξ˜ƒξ˜°ξ˜€ξ˜±ξ˜Έξ˜€ξ˜―ξ˜ƒξ˜₯ξ˜¨ξ˜©ξ˜²ξ˜΅ξ˜¨ξ˜ƒ
ξ˜₯ξ˜ͺξ˜ͺξ˜ƒξ˜΅ξ˜¨ξ˜³ξ˜€ξ˜¬ξ˜΅ξ˜Άξ˜‘
ξ˜²οŽ–οŽ”οŽ‘ξ˜ƒξ˜ƒοŽ˜οŽοŽšοŽ›οŽ—οŽ–οŽ–οŽοŽ”ξ˜ƒοŽœοŽοŽ‰οŽœξ˜ƒοŽοŽ‰οŽžοŽξ˜ƒοŽŠοŽοŽοŽ–ξ˜ƒοŽœοŽšοŽ‰οŽ‘οŽ–οŽοŽŒξ˜ƒοŽœοŽ—ξ˜ƒοŽ‘οŽ–οŽ›οŽœοŽ‰οŽ”οŽ”ξ˜ξ˜ƒοŽ‰οŽŒοŽ’οŽοŽ›οŽœξ˜ξ˜ƒ
οŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽξ˜ƒοŽ—οŽšξ˜ƒοŽšοŽοŽ˜οŽ‰οŽ‘οŽšξ˜‹οŽοŽοŽšοŽοŽ‘οŽ–οŽ‰οŽŽοŽœοŽοŽšξ˜ξ˜ƒξš³οŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽξš΄ξ˜Œξ˜ƒοŽœοŽοŽξ˜ƒοŽοŽ™οŽοŽ‘οŽ˜οŽ•οŽοŽ–οŽœξ˜ƒ
οŽ›οŽ˜οŽοŽ‹οŽ‘οŽŽοŽ‘οŽοŽŒξ˜ƒοŽ‘οŽ–ξ˜ƒοŽœοŽοŽ‘οŽ›ξ˜ƒοŽ•οŽ‰οŽ–οŽοŽ‰οŽ”ξ˜ƒοŽ›οŽοŽ—οŽοŽ”οŽŒξ˜ƒοŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽξ˜ƒοŽœοŽοŽξ˜ƒοŽοŽ™οŽοŽ‘οŽ˜οŽ•οŽοŽ–οŽœξ˜‘ξ˜ƒξ˜ƒξ˜·οŽοŽξ˜ƒ
οŽ•οŽ‰οŽ–οŽοŽŽοŽ‰οŽ‹οŽœοŽοŽšοŽοŽšξ˜ƒοŽŸοŽ‘οŽ”οŽ”ξ˜ƒοŽ–οŽ—οŽœξ˜ƒοŽŠοŽξ˜ƒοŽšοŽοŽ›οŽ˜οŽ—οŽ–οŽ›οŽ‘οŽŠοŽ”οŽξ˜ƒοŽŽοŽ—οŽšξ˜ƒοŽ‰οŽ–οŽ‘ξ˜ƒοŽ‘οŽ–οŽ’οŽοŽšοŽ‘ξ˜ƒοŽ—οŽšξ˜ƒ
οŽ˜οŽšοŽ—οŽ˜οŽοŽšοŽœοŽ‘ξ˜ƒοŽŒοŽ‰οŽ•οŽ‰οŽοŽξ˜ƒοŽ‰οŽšοŽ‘οŽ›οŽ‘οŽ–οŽξ˜ƒοŽŽοŽšοŽ—οŽ•ξ˜ƒοŽ‘οŽ•οŽ˜οŽšοŽ—οŽ˜οŽοŽšξ˜ƒοŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽξ˜ƒοŽ—οŽšξ˜ƒοŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽξ˜ƒ
οŽ˜οŽšοŽ—οŽ‹οŽοŽŒοŽοŽšοŽοŽ›ξ˜‘ξ˜ƒξ˜ƒξ˜¬οŽŽξ˜ƒοŽ‘οŽ—οŽξ˜ƒοŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽξ˜ƒοŽœοŽοŽ‘οŽ›ξ˜ƒοŽοŽ–οŽ‘οŽœξ˜ξ˜ƒοŽ‘οŽ—οŽξ˜ƒοŽ‰οŽ›οŽ›οŽοŽ•οŽξ˜ƒοŽšοŽοŽ›οŽ˜οŽ—οŽ–οŽ›οŽ‘ξ˜
οŽŠοŽ‘οŽ”οŽ‘οŽœοŽ‘ξ˜ƒοŽŽοŽ—οŽšξ˜ƒοŽ‰οŽ–οŽ‘ξ˜ƒοŽ‘οŽ–οŽ’οŽοŽšοŽ‘ξ˜ƒοŽ—οŽšξ˜ƒοŽ˜οŽšοŽ—οŽ˜οŽοŽšοŽœοŽ‘ξ˜ƒοŽŒοŽ‰οŽ•οŽ‰οŽοŽξ˜ƒοŽŸοŽοŽ‘οŽ‹οŽξ˜ƒοŽ•οŽ‰οŽ‘ξ˜ƒοŽšοŽξ˜
οŽ›οŽοŽ”οŽœξ˜‘ξ˜ƒξ˜ƒξ˜¬οŽ–ξ˜ƒοŽ‰οŽŒοŽŒοŽ‘οŽœοŽ‘οŽ—οŽ–ξ˜ξ˜ƒοŽ‘οŽ–ξ˜ƒοŽ’οŽοŽšοŽ‘οŽ›οŽŒοŽ‘οŽ‹οŽœοŽ‘οŽ—οŽ–οŽ›ξ˜ƒοŽœοŽοŽ‰οŽœξ˜ƒοŽšοŽοŽ™οŽοŽ‘οŽšοŽξ˜ƒοŽ—οŽ–οŽξ˜ƒοŽ—οŽšξ˜ƒοŽ•οŽ—οŽšοŽξ˜ƒ
οŽ”οŽ‘οŽ‹οŽοŽ–οŽ›οŽοŽ›ξ˜ƒοŽœοŽ—ξ˜ƒοŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽξ˜ƒοŽœοŽοŽξ˜ƒοŽοŽ™οŽοŽ‘οŽ˜οŽ•οŽοŽ–οŽœξ˜ƒοŽ›οŽ˜οŽοŽ‹οŽ‘οŽŽοŽ‘οŽοŽŒξ˜ƒοŽ‘οŽ–ξ˜ƒοŽœοŽοŽ‘οŽ›ξ˜ƒοŽ•οŽ‰οŽ–οŽοŽ‰οŽ”ξ˜ξ˜ƒ
οŽ—οŽ–οŽ”οŽ‘ξ˜ƒοŽ”οŽ‘οŽ‹οŽοŽ–οŽ›οŽοŽŒξ˜ƒοŽ˜οŽοŽšοŽ›οŽ—οŽ–οŽ–οŽοŽ”ξ˜ƒοŽ›οŽοŽ—οŽοŽ”οŽŒξ˜ƒοŽ›οŽοŽšοŽžοŽ‘οŽ›οŽξ˜ƒοŽœοŽοŽξ˜ƒοŽοŽ™οŽοŽ‘οŽ˜οŽ•οŽοŽ–οŽœξ˜‘ξ˜ƒξ˜ƒ
ξ˜¬οŽ•οŽ˜οŽšοŽ—οŽ˜οŽοŽšξ˜ƒξ˜ƒοŽ‘οŽ–οŽ›οŽœοŽ‰οŽ”οŽ”οŽ‰οŽœοŽ‘οŽ—οŽ–ξ˜ξ˜ƒοŽ‰οŽŒοŽ’οŽοŽ›οŽœοŽ•οŽοŽ–οŽœξ˜ξ˜ƒοŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽ‘οŽ–οŽξ˜ƒοŽ—οŽšξ˜ƒοŽšοŽοŽ˜οŽ‰οŽ‘οŽšξ˜ƒοŽ—οŽŽξ˜ƒ
οŽœοŽοŽξ˜ƒοŽοŽ™οŽοŽ‘οŽ˜οŽ•οŽοŽ–οŽœξ˜ƒοŽ›οŽ˜οŽοŽ‹οŽ‘οŽŽοŽ‘οŽοŽŒξ˜ƒοŽ‘οŽ–ξ˜ƒοŽœοŽοŽ‘οŽ›ξ˜ƒοŽ•οŽ‰οŽ–οŽοŽ‰οŽ”ξ˜ξ˜ƒοŽ—οŽšξ˜ƒοŽ‰οŽœοŽœοŽοŽ•οŽ˜οŽœοŽ‘οŽ–οŽξ˜ƒοŽœοŽ—ξ˜ƒ
οŽ‘οŽ–οŽ›οŽœοŽ‰οŽ”οŽ”ξ˜ξ˜ƒοŽ‰οŽŒοŽ’οŽοŽ›οŽœξ˜ξ˜ƒοŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽξ˜ƒοŽ—οŽšξ˜ƒοŽšοŽοŽ˜οŽ‰οŽ‘οŽšξ˜ƒοŽœοŽοŽξ˜ƒοŽοŽ™οŽοŽ‘οŽ˜οŽ•οŽοŽ–οŽœξ˜ƒοŽ›οŽ˜οŽοŽ‹οŽ‘οŽŽοŽ‘οŽοŽŒξ˜ƒοŽ‘οŽ–ξ˜ƒ
οŽœοŽοŽ‘οŽ›ξ˜ƒοŽ•οŽ‰οŽ–οŽοŽ‰οŽ”ξ˜ƒοŽŸοŽ‘οŽœοŽοŽ—οŽοŽœξ˜ƒοŽ˜οŽšοŽ—οŽ˜οŽοŽšξ˜ƒοŽœοŽšοŽ‰οŽ‘οŽ–οŽ‘οŽ–οŽξ˜ƒοŽ•οŽ‰οŽ‘ξ˜ƒοŽšοŽοŽ›οŽοŽ”οŽœξ˜ƒοŽ‘οŽ–ξ˜ƒοŽ˜οŽšοŽ—οŽŒοŽοŽ‹οŽœξ˜ƒ
οŽŒοŽ‰οŽ•οŽ‰οŽοŽξ˜ξ˜ƒοŽ˜οŽšοŽ—οŽ˜οŽοŽšοŽœοŽ‘ξ˜ƒοŽŒοŽ‰οŽ•οŽ‰οŽοŽξ˜ξ˜ƒοŽ˜οŽοŽšοŽ›οŽ—οŽ–οŽ‰οŽ”ξ˜ƒοŽ‘οŽ–οŽ’οŽοŽšοŽ‘ξ˜ƒοŽ—οŽšξ˜ƒοŽŒοŽοŽ‰οŽœοŽξ˜‘
ξ˜ͺ
ξ˜ͺ
ξ˜³ξ˜΅ξ˜²ξ˜³ξ˜ƒξ˜™ξ˜˜ξ˜ƒξ˜Ίξ˜€ξ˜΅ξ˜±ξ˜¬ξ˜±ξ˜ͺ
ξ˜©ξ˜²ξ˜΅ξ˜ƒξ˜¦ξ˜€ξ˜―ξ˜¬ξ˜©ξ˜²ξ˜΅ξ˜±ξ˜¬ξ˜€ξ˜ƒξ˜¦ξ˜²ξ˜±ξ˜Άξ˜Έξ˜°ξ˜¨ξ˜΅ξ˜Ά
Cancer and Reproductive Harm -
www.P65Warnings.ca.gov
0140M00517-A
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Goodman GMES8 U Series Specifications

General IconGeneral
ModelGMES8
Fuel TypeNatural Gas
Efficiency Rating80%
AFUE80%
Heating Capacity40, 000-120, 000 BTU/h
Blower MotorMulti-Speed
Blower Motor TypePSC
Heat Exchanger MaterialAluminized Steel
Gas Valve TypeSingle-Stage
Warranty10-Year Parts Limited Warranty
Cabinet TypeInsulated
StagesSingle Stage
Vent Diameter4 inch
Filter Size16x25 inches

Summary

Important Information and Safety Notices

Consumer and Servicer Notices

Key notices and safety warnings for users and service personnel regarding product operation and maintenance.

Safety Symbols and Labels

Guidance on understanding and interpreting safety symbols, words, and labels used in the manual.

Carbon Monoxide Poisoning Hazard

Details the dangers of carbon monoxide poisoning and necessary precautions for enclosed areas.

Overheating or Gas Supply Failure Warning

Instructions on how to shut off the furnace in case of overheating or gas supply failure.

Product Identification and Nomenclature

Goodman Furnace Model Number Structure

Explanation of the 13-digit model and manufacturing number structure for Goodman furnaces.

Goodman Furnace Component Identification

Details on identifying Goodman furnace brand, configuration, motor, gas valve, and AFUE rating.

Goodman Furnace Specifications

Information on Goodman furnace NOx type, cabinet width, and maximum airflow capacity.

Amana Furnace Model Number Structure

Explanation of the 14-digit model and manufacturing number structure for Amana furnaces.

Amana Furnace Component Identification

Details on identifying Amana furnace brand, configuration, motor, gas valve, and AFUE rating.

Amana Furnace Specifications

Information on Amana furnace NOx type, cabinet width, and maximum airflow capacity.

System Operation and Safety

Safety Precautions During Operation

Essential safety warnings and cautions to follow during furnace installation, adjustment, servicing, or operation.

Electrostatic Discharge (ESD) Precautions

Steps to prevent electrostatic discharge damage to electronic components during furnace service.

Product Application Limitations

Defines the intended use and limitations of the furnace, specifying it's for natural gas only.

Inlet Gas Supply Pressure Requirements

Specifies minimum and maximum inlet gas supply pressures required for reliable furnace operation.

Gas Valve Operation and Checks

Details the 24-volt gas valve operation, manual controls, and pressure measurement points.

Gas Piping Connections and Checks

Guidelines for gas piping installation, sizing, and leak testing procedures.

High Altitude Derate Procedures

Instructions and requirements for operating the furnace at high altitudes, including derating and adjustments.

Electrical Connections and Wiring

Safety warnings and guidelines for proper polarization, grounding, and wiring of furnace electrical components.

Continuous Fan and Blower Operation

Explanation of continuous fan operation, speed adjustment, and ductwork airflow requirements.

Normal Sequence of Operation (Heating)

Describes the step-by-step operational sequence for power up and heating mode.

Cooling Mode Operation Sequence

Details the normal operational sequence for the furnace when operating in cooling mode.

Fan Only Mode Operation Sequence

Explains the operational sequence when the furnace fan is operated independently.

ID Plugs and Installation Procedures

Information on unique ID plugs for specific models and procedures for their installation.

Scheduled Maintenance Procedures

Annual Furnace Inspection Checklist

Checklist for a qualified technician to inspect furnace components annually for proper working order.

Air Filter Maintenance Guidelines

Highlights the importance of filter maintenance and potential issues from dirty filters.

Blower Motor and Flame Sensor Service

Details on blower motor lubrication, cleaning, and flame sensor maintenance procedures.

Heating Performance Testing

Steps to conduct a heating performance test to verify BTU input and airflow against specifications.

Clocking a Gas Meter for Input Measurement

Procedure for measuring gas meter dial revolutions to determine furnace gas input rate (CFH).

Calculating Furnace BTU/HR Input

Formula and example for calculating the furnace's BTU/HR input using gas meter readings and BTU content.

Servicing and Component Checks

Component Identification Diagram

Diagram and list identifying key components of the furnace for servicing purposes.

Electrical Voltage and Wiring Checks

Procedures for testing furnace electrical voltage, wiring continuity, and connections.

Thermostat and Low Voltage Wiring Checks

Troubleshooting steps for thermostat and low-voltage wiring issues, including jumper tests.

Transformer and Control Circuit Testing

Procedure for checking the 24-volt transformer and its associated control circuit for proper operation.

Circulator Blower Motor and Duct Static Checks

Instructions for testing the blower motor, its wiring, and measuring duct static pressure for airflow.

Temperature Rise and Primary Limit Control Testing

Procedures for measuring air temperature rise and testing the primary limit control for proper operation.

Auxiliary Limit, Inducer Motor, and Gas Valve Checks

Steps to test auxiliary limit control, induced draft motor, and redundant gas valve for proper function.

Gas Pressure Measurement and Adjustment

Detailed procedure for measuring inlet gas supply pressure using a manometer.

Manifold Pressure Measurement and Adjustment

Steps to measure and adjust gas manifold pressure, including regulator adjustments and safety precautions.

Igniter, Pressure Transducer, and Field Test Mode

Procedures for checking igniter, pressure transducer, and activating the field test mode for diagnostics.

Ignition Control and Delayed Ignition Checks

Guidance on control board grounding and testing for delayed ignition issues.

Flame Sensor Testing and Cleaning

Procedure for checking the flame sensor's micro-amp reading and cleaning it if necessary.

Troubleshooting Furnace Issues

Furnace Failure LED Codes

Troubleshooting furnace failures based on LED status codes, fault descriptions, causes, and corrective actions.

Blower Operation Issues and LED Codes

Diagnosing continuous inducer blower or circulator blower operation with no furnace output, based on LED codes.

Abnormal Operation and LED Indicators

Troubleshooting abnormal noise, ID plug issues, and interpreting various LED status indicators for furnace operation.

Fault Code Recall and Clearing Procedures

Procedures for recalling and clearing stored fault codes from the integrated control module.

Wiring Diagrams and LED Interpretation

Control Board Wiring Diagram

Wiring diagram for the control board, showing component connections and labels.

LED Activity and Error Code Interpretation

Table detailing LED activity, error codes, and their corresponding fault descriptions and meanings.

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