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Goodman GMES800804BUAA User Manual

Goodman GMES800804BUAA
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Service and Troubleshooting
ξ˜›ξ˜“ξ˜ˆξ˜ƒξ˜ΆοŽ‘οŽ–οŽοŽ”οŽξ˜ƒξ˜ΆοŽœοŽ‰οŽοŽξ˜ƒξ˜ΈοŽ”οŽœοŽšοŽ‰ξ˜ξ˜―οŽ—οŽŸξ˜ƒξ˜±ξ˜²οŽ ξ˜ƒξ˜ͺοŽ‰οŽ›ξ˜ƒξ˜©οŽοŽšοŽ–οŽ‰οŽ‹οŽοŽ›ξ˜ƒ
ξ˜ͺξ˜°ξ˜¨ξ˜Άξ˜›ξ˜“ξ˜ξ˜Έξ˜ξ˜ƒο’Ίξ˜ƒξ˜€ξ˜°ξ˜¨ξ˜Άξ˜›ξ˜“ξ˜ξ˜Έξ˜ξ˜ƒο’Ίξ˜ƒξ˜€οŽ‹οŽ‹οŽοŽ›οŽ›οŽ—οŽšοŽ‘οŽοŽ›
Copyright Β© 2019-2020 Goodman Manufacturing Company, L.P.
RS6621006r2
June 2020
TABLE OF CONTENTS
IMPORTANT INFORMATION ............................................. 2
PRODUCT IDENTIFICATION ............................................ 4
SYSTEM OPERATION ....................................................... 6
SCHEDULED MAINTENANCE ........................................ 12
SERVICING ...................................................................... 15
CHECKING VOLTAGE ...............................................16
CHECKING WIRING ...................................................16
CHECKNG THERMOSTAT, WIRING .........................16
CHECKING TRANSFORMER AND CONTROL
CIRCUIT ....................................................................... 16
CHECKING AIR CIRCULATOR BLOWER MOTOR .17
CHECKING DUCT STATIC ......................................... 17
CHECKING TEMPERATURE RISE ...........................18
CHECKING PRIMARY LIMIT CONTROL ..................18
CHECKING AUXILIARY LIMIT CONTROL ................19
INDUCED DRAFT BLOWER MOTOR .......................19
CECKING GAS VALVE (REDUNDANT) ....................19
CHECKING GAS PRESSURE ...................................20
CHECKING HOT SURFACE IGNITER ......................22
CHECKING PRESSURE TRANSDUCER .................22
CHECKING FOR DELAYED IGNITION ..................... 22
CHECKING INTERGRATED IGNITION CONTROL
BOARDS ......................................................................22
CHECKING FLAME SENSOR ....................................23
TROUBLESHOOTING CHART ........................................ 24
WIRING DIAGRAMS ........................................................ 27
Pride and workmanship go into every product to provide
our customers with quality products. It is possible, however,
that during its lifetime a product may require service.
Products should be serviced only by a qualied service
technician who is familiar with the safety procedures
required in the repair and who is equipped with the proper
tools, parts, testing instruments and the appropriate service
manual. ξ˜΅ξ˜¨ξ˜Ήξ˜¬ξ˜¨ξ˜Ίξ˜ƒξ˜€ξ˜―ξ˜―ξ˜ƒξ˜Άξ˜¨ξ˜΅ξ˜Ήξ˜¬ξ˜¦ξ˜¨ξ˜ƒξ˜¬ξ˜±ξ˜©ξ˜²ξ˜΅ξ˜°ξ˜€ξ˜·ξ˜¬ξ˜²ξ˜±ξ˜ƒξ˜¬ξ˜±ξ˜ƒξ˜·ξ˜«ξ˜¨ξ˜ƒ
ξ˜€ξ˜³ξ˜³ξ˜΅ξ˜²ξ˜³ξ˜΅ξ˜¬ξ˜€ξ˜·ξ˜¨ξ˜ƒξ˜Άξ˜¨ξ˜΅ξ˜Ήξ˜¬ξ˜¦ξ˜¨ξ˜ƒξ˜°ξ˜€ξ˜±ξ˜Έξ˜€ξ˜―ξ˜ƒξ˜₯ξ˜¨ξ˜©ξ˜²ξ˜΅ξ˜¨ξ˜ƒ
ξ˜₯ξ˜ͺξ˜ͺξ˜ƒξ˜΅ξ˜¨ξ˜³ξ˜€ξ˜¬ξ˜΅ξ˜Άξ˜‘
ξ˜²οŽ–οŽ”οŽ‘ξ˜ƒξ˜ƒοŽ˜οŽοŽšοŽ›οŽ—οŽ–οŽ–οŽοŽ”ξ˜ƒοŽœοŽοŽ‰οŽœξ˜ƒοŽοŽ‰οŽžοŽξ˜ƒοŽŠοŽοŽοŽ–ξ˜ƒοŽœοŽšοŽ‰οŽ‘οŽ–οŽοŽŒξ˜ƒοŽœοŽ—ξ˜ƒοŽ‘οŽ–οŽ›οŽœοŽ‰οŽ”οŽ”ξ˜ξ˜ƒοŽ‰οŽŒοŽ’οŽοŽ›οŽœξ˜ξ˜ƒ
οŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽξ˜ƒοŽ—οŽšξ˜ƒοŽšοŽοŽ˜οŽ‰οŽ‘οŽšξ˜‹οŽοŽοŽšοŽοŽ‘οŽ–οŽ‰οŽŽοŽœοŽοŽšξ˜ξ˜ƒξš³οŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽξš΄ξ˜Œξ˜ƒοŽœοŽοŽξ˜ƒοŽοŽ™οŽοŽ‘οŽ˜οŽ•οŽοŽ–οŽœξ˜ƒ
οŽ›οŽ˜οŽοŽ‹οŽ‘οŽŽοŽ‘οŽοŽŒξ˜ƒοŽ‘οŽ–ξ˜ƒοŽœοŽοŽ‘οŽ›ξ˜ƒοŽ•οŽ‰οŽ–οŽοŽ‰οŽ”ξ˜ƒοŽ›οŽοŽ—οŽοŽ”οŽŒξ˜ƒοŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽξ˜ƒοŽœοŽοŽξ˜ƒοŽοŽ™οŽοŽ‘οŽ˜οŽ•οŽοŽ–οŽœξ˜‘ξ˜ƒξ˜ƒξ˜·οŽοŽξ˜ƒ
οŽ•οŽ‰οŽ–οŽοŽŽοŽ‰οŽ‹οŽœοŽοŽšοŽοŽšξ˜ƒοŽŸοŽ‘οŽ”οŽ”ξ˜ƒοŽ–οŽ—οŽœξ˜ƒοŽŠοŽξ˜ƒοŽšοŽοŽ›οŽ˜οŽ—οŽ–οŽ›οŽ‘οŽŠοŽ”οŽξ˜ƒοŽŽοŽ—οŽšξ˜ƒοŽ‰οŽ–οŽ‘ξ˜ƒοŽ‘οŽ–οŽ’οŽοŽšοŽ‘ξ˜ƒοŽ—οŽšξ˜ƒ
οŽ˜οŽšοŽ—οŽ˜οŽοŽšοŽœοŽ‘ξ˜ƒοŽŒοŽ‰οŽ•οŽ‰οŽοŽξ˜ƒοŽ‰οŽšοŽ‘οŽ›οŽ‘οŽ–οŽξ˜ƒοŽŽοŽšοŽ—οŽ•ξ˜ƒοŽ‘οŽ•οŽ˜οŽšοŽ—οŽ˜οŽοŽšξ˜ƒοŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽξ˜ƒοŽ—οŽšξ˜ƒοŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽξ˜ƒ
οŽ˜οŽšοŽ—οŽ‹οŽοŽŒοŽοŽšοŽοŽ›ξ˜‘ξ˜ƒξ˜ƒξ˜¬οŽŽξ˜ƒοŽ‘οŽ—οŽξ˜ƒοŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽξ˜ƒοŽœοŽοŽ‘οŽ›ξ˜ƒοŽοŽ–οŽ‘οŽœξ˜ξ˜ƒοŽ‘οŽ—οŽξ˜ƒοŽ‰οŽ›οŽ›οŽοŽ•οŽξ˜ƒοŽšοŽοŽ›οŽ˜οŽ—οŽ–οŽ›οŽ‘ξ˜
οŽŠοŽ‘οŽ”οŽ‘οŽœοŽ‘ξ˜ƒοŽŽοŽ—οŽšξ˜ƒοŽ‰οŽ–οŽ‘ξ˜ƒοŽ‘οŽ–οŽ’οŽοŽšοŽ‘ξ˜ƒοŽ—οŽšξ˜ƒοŽ˜οŽšοŽ—οŽ˜οŽοŽšοŽœοŽ‘ξ˜ƒοŽŒοŽ‰οŽ•οŽ‰οŽοŽξ˜ƒοŽŸοŽοŽ‘οŽ‹οŽξ˜ƒοŽ•οŽ‰οŽ‘ξ˜ƒοŽšοŽξ˜
οŽ›οŽοŽ”οŽœξ˜‘ξ˜ƒξ˜ƒξ˜¬οŽ–ξ˜ƒοŽ‰οŽŒοŽŒοŽ‘οŽœοŽ‘οŽ—οŽ–ξ˜ξ˜ƒοŽ‘οŽ–ξ˜ƒοŽ’οŽοŽšοŽ‘οŽ›οŽŒοŽ‘οŽ‹οŽœοŽ‘οŽ—οŽ–οŽ›ξ˜ƒοŽœοŽοŽ‰οŽœξ˜ƒοŽšοŽοŽ™οŽοŽ‘οŽšοŽξ˜ƒοŽ—οŽ–οŽξ˜ƒοŽ—οŽšξ˜ƒοŽ•οŽ—οŽšοŽξ˜ƒ
οŽ”οŽ‘οŽ‹οŽοŽ–οŽ›οŽοŽ›ξ˜ƒοŽœοŽ—ξ˜ƒοŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽξ˜ƒοŽœοŽοŽξ˜ƒοŽοŽ™οŽοŽ‘οŽ˜οŽ•οŽοŽ–οŽœξ˜ƒοŽ›οŽ˜οŽοŽ‹οŽ‘οŽŽοŽ‘οŽοŽŒξ˜ƒοŽ‘οŽ–ξ˜ƒοŽœοŽοŽ‘οŽ›ξ˜ƒοŽ•οŽ‰οŽ–οŽοŽ‰οŽ”ξ˜ξ˜ƒ
οŽ—οŽ–οŽ”οŽ‘ξ˜ƒοŽ”οŽ‘οŽ‹οŽοŽ–οŽ›οŽοŽŒξ˜ƒοŽ˜οŽοŽšοŽ›οŽ—οŽ–οŽ–οŽοŽ”ξ˜ƒοŽ›οŽοŽ—οŽοŽ”οŽŒξ˜ƒοŽ›οŽοŽšοŽžοŽ‘οŽ›οŽξ˜ƒοŽœοŽοŽξ˜ƒοŽοŽ™οŽοŽ‘οŽ˜οŽ•οŽοŽ–οŽœξ˜‘ξ˜ƒξ˜ƒ
ξ˜¬οŽ•οŽ˜οŽšοŽ—οŽ˜οŽοŽšξ˜ƒξ˜ƒοŽ‘οŽ–οŽ›οŽœοŽ‰οŽ”οŽ”οŽ‰οŽœοŽ‘οŽ—οŽ–ξ˜ξ˜ƒοŽ‰οŽŒοŽ’οŽοŽ›οŽœοŽ•οŽοŽ–οŽœξ˜ξ˜ƒοŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽ‘οŽ–οŽξ˜ƒοŽ—οŽšξ˜ƒοŽšοŽοŽ˜οŽ‰οŽ‘οŽšξ˜ƒοŽ—οŽŽξ˜ƒ
οŽœοŽοŽξ˜ƒοŽοŽ™οŽοŽ‘οŽ˜οŽ•οŽοŽ–οŽœξ˜ƒοŽ›οŽ˜οŽοŽ‹οŽ‘οŽŽοŽ‘οŽοŽŒξ˜ƒοŽ‘οŽ–ξ˜ƒοŽœοŽοŽ‘οŽ›ξ˜ƒοŽ•οŽ‰οŽ–οŽοŽ‰οŽ”ξ˜ξ˜ƒοŽ—οŽšξ˜ƒοŽ‰οŽœοŽœοŽοŽ•οŽ˜οŽœοŽ‘οŽ–οŽξ˜ƒοŽœοŽ—ξ˜ƒ
οŽ‘οŽ–οŽ›οŽœοŽ‰οŽ”οŽ”ξ˜ξ˜ƒοŽ‰οŽŒοŽ’οŽοŽ›οŽœξ˜ξ˜ƒοŽ›οŽοŽšοŽžοŽ‘οŽ‹οŽξ˜ƒοŽ—οŽšξ˜ƒοŽšοŽοŽ˜οŽ‰οŽ‘οŽšξ˜ƒοŽœοŽοŽξ˜ƒοŽοŽ™οŽοŽ‘οŽ˜οŽ•οŽοŽ–οŽœξ˜ƒοŽ›οŽ˜οŽοŽ‹οŽ‘οŽŽοŽ‘οŽοŽŒξ˜ƒοŽ‘οŽ–ξ˜ƒ
οŽœοŽοŽ‘οŽ›ξ˜ƒοŽ•οŽ‰οŽ–οŽοŽ‰οŽ”ξ˜ƒοŽŸοŽ‘οŽœοŽοŽ—οŽοŽœξ˜ƒοŽ˜οŽšοŽ—οŽ˜οŽοŽšξ˜ƒοŽœοŽšοŽ‰οŽ‘οŽ–οŽ‘οŽ–οŽξ˜ƒοŽ•οŽ‰οŽ‘ξ˜ƒοŽšοŽοŽ›οŽοŽ”οŽœξ˜ƒοŽ‘οŽ–ξ˜ƒοŽ˜οŽšοŽ—οŽŒοŽοŽ‹οŽœξ˜ƒ
οŽŒοŽ‰οŽ•οŽ‰οŽοŽξ˜ξ˜ƒοŽ˜οŽšοŽ—οŽ˜οŽοŽšοŽœοŽ‘ξ˜ƒοŽŒοŽ‰οŽ•οŽ‰οŽοŽξ˜ξ˜ƒοŽ˜οŽοŽšοŽ›οŽ—οŽ–οŽ‰οŽ”ξ˜ƒοŽ‘οŽ–οŽ’οŽοŽšοŽ‘ξ˜ƒοŽ—οŽšξ˜ƒοŽŒοŽοŽ‰οŽœοŽξ˜‘
ξ˜ͺ
ξ˜ͺ
ξ˜³ξ˜΅ξ˜²ξ˜³ξ˜ƒξ˜™ξ˜˜ξ˜ƒξ˜Ίξ˜€ξ˜΅ξ˜±ξ˜¬ξ˜±ξ˜ͺ
ξ˜©ξ˜²ξ˜΅ξ˜ƒξ˜¦ξ˜€ξ˜―ξ˜¬ξ˜©ξ˜²ξ˜΅ξ˜±ξ˜¬ξ˜€ξ˜ƒξ˜¦ξ˜²ξ˜±ξ˜Άξ˜Έξ˜°ξ˜¨ξ˜΅ξ˜Ά
Cancer and Reproductive Harm -
www.P65Warnings.ca.gov
0140M00517-A
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Goodman GMES800804BUAA Specifications

General IconGeneral
Model NumberGMES800804BUAA
SeriesGMES
CategoryFurnace
TypeGas
Fuel TypeNatural Gas
Heating Capacity80, 000 BTU
Input BTU80, 000
Output BTU64, 000
Efficiency Rating80%
AFUE80%
Motor TypePSC
Blower Motor TypePSC
Installation TypeUpflow/Horizontal
StagesSingle Stage
Ignition TypeElectronic Ignition
Heat ExchangerAluminized Steel
ConfigurationUpflow
Warranty10 Years

Summary

Important Information

Safety Symbol Recognition

Guidance on understanding and recognizing safety symbols, words, and labels used in the manual for safe operation.

Carbon Monoxide Hazard

Information on the dangers of carbon monoxide poisoning and necessary precautions to prevent it.

System Operation

Safety

Essential safety warnings and cautions to be followed during installation, adjustment, alteration, servicing, or operation.

Electrical Connection Safety

Guidelines for safe and proper electrical connections, emphasizing polarization and grounding.

Scheduled Maintenance

Gas Meter Clocking Procedure

Step-by-step instructions for clocking a gas meter to determine the furnace's cubic feet per hour (CFH) input.

Servicing

Voltage Checks

Procedure for checking the 120-volt supply and 115-volt blower motor voltage for proper operation.

Transformer and Control Circuit Checks

Procedure for testing the 40 VA transformer and verifying 24-volt secondary voltage for the control circuit.

Duct Static Pressure Checks

Method for measuring static pressure in return and supply ducts to ensure proper airflow and system performance.

Temperature Rise Checks

Procedure to measure temperature rise by checking return and supply air temperatures to determine airflow and heating performance.

Redundant Gas Valve Check

Details on testing the redundant operator type gas valve, including manual and automatic control functions.

Gas Pressure Checks

Procedure for measuring inlet gas supply pressure using a manometer to ensure it's within specified ranges for burner operation.

Manifold Pressure Adjustment

Steps to measure and adjust manifold gas pressure, ensuring it meets specifications for burner performance and efficiency.

Hot Surface Igniter Check

Instructions for checking the hot surface igniter's ohm reading and operating temperature for proper ignition.

Pressure Transducer Check (80% ULN)

Procedure to test the pressure transducer's voltage output during different operational states to ensure proper airflow regulation.

Ignition Control Board Checks

Notes on potential issues with integrated ignition control boards, including grounding, polarity, and flame sensing.

Flame Sensor Checks

Procedure for checking the flame sensor's micro-amp reading during a heating cycle and cleaning it if necessary.

Troubleshooting

Troubleshooting LED Codes

Table detailing furnace status LED codes, fault descriptions, possible causes, corrective actions, and cautions for troubleshooting.

Fault: Furnace Fails to Operate (1 Red Flash)

Troubleshooting steps for a furnace that fails to operate, including checks for power, control module faults, and ignition issues.

Fault: Furnace Fails to Operate (2 Red Flashes)

Troubleshooting steps for a furnace that fails to operate, covering limit switch issues, gas valve shorts, and inducer motor problems.

Troubleshooting: Burner Noise

Addresses abnormal high pitch noise during burner operation, suggesting checks for combustion air, gas pressure, and blower performance.

Wiring Diagrams

MES80/CES80 Wiring Diagram

Wiring diagram for MES80/CES80 models featuring the PCBBF161 control board, illustrating electrical connections.

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