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Goodman *MSS960803BN User Manual

Goodman *MSS960803BN
48 pages
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5151 San Felipe Suite 500
Houston, TX 77056
www.goodmanmfg.com • www.amana-hac.com
© 2014 - 2015 Goodman Manufacturing Company, L.P.
I
NSTALLATION
I
NSTRUCTIONS
FOR
*MSS9* & *CSS9*
S
INGLE
-S
TAGE
G
AS
F
URNACE
IOG-2009E
10/2015
(Type FSP CATEGORY IV Direct
or Non Direct Vent Air Furnace)
These furnaces comply with requirements em-
bodied in the American National Standard / Na-
tional Standard of Canada ANSI Z21.47·CSA-2.3
Gas Fired Central Furnaces.
Installer:
Affix all manuals
adjacent to the unit.
As a professional installer you have an obligation to know
the product better than the customer. This includes all safety
precautions and related items.
Prior to actual installation, thoroughly familiarize yourself
with this Instruction Manual. Pay special attention to all
safety warnings. Often during installation or repair it is
possible to place yourself in a position which is more
hazardous than when the unit is in operation.
Remember, it is your responsibility to install the product
safely and to know it well enough to be able to instruct a
customer in its safe use.
Safety is a matter of common sense...a matter of thinking
before acting. Most dealers have a list of specific good
safety practices...follow them.
The precautions listed in this Installation Manual are intended
as supplemental to existing practices. However, if there is
a direct conflict between existing practices and the content
of this manual, the precautions listed here take precedence.
RECOGNIZE THIS SYMBOL
AS A SAFETY PRECAUTION.
is a registered trademark of Maytag Corporation or its related companies
and is used under license. All rights reserved.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS .......................................... 3
SHIPPING INSPECTION ............................................ 4
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS .................... 4
TO THE INSTALLER ............................................. 5
PRODUCT APPLICATION ............................................. 5
LOCATION REQUIREMENTS & CONSIDERATIONS ......................... 6
C
LEARANCES AND ACCESSIBILITY ................................... 7
EXISTING FURNACE REMOVAL..................................... 8
THERMOSTAT LOCATION .......................................... 9
COMBUSTION & VENTILATION AIR REQUIREMENTS ..................... 9
INSTALLATION POSITIONS ............................................ 9
HORIZONTAL A PPLICATIONS & CONSIDERATIONS .......................10
FURNACE SUSPENSION ..........................................10
FRONT COVER PRESSURE SWITCH TUBE LOCATION ................10
DRAIN TRAP AND LINES ........................................10
LEVELING .....................................................10
ALTERNATE ELECTRICAL AND GAS LINE CONNECTIONS ..............10
DRAIN PAN ...................................................10
FREEZE PROTECTION ...........................................10
PROPANE GAS/HIGH ALTITUDE INSTALLATIONS .......................10
VENT/FLUE PIPE & COMBUSTION AIR PIPE .........................11
DUAL CERTIFICATION: NON-DIRECT/DIRECT VENT .................11
MATERIALS AND JOINING METHODS ..............................11
PROPER VENT/FLUE AND COMBUSTION AIR PIPING PRACTICES ......12
TERMINATION LOCATIONS ........................................12
CANADIAN VENTING REQUIREMENTS ..............................13
STANDARD FURNACE CONNECTIONS ..............................13
VENT/INTAKE TERMINATIONS FOR INSTALLATION
OF MULTIPLE DIRECT VENT FURNACES .........................17
CONCENTRIC VENT TERMINATION.................................18
SIDE WALL VENT KIT..........................................18
CONDENSATE DRAIN LINES & DRAIN TRAP ..........................18
GENERAL DRAIN INFORMATION...................................19
FIELD SUPPLIED DRAIN .........................................19
UPFLOW MODEL INSTALLED VERTICALLY ..........................19
DRAIN EXITING RIGHT SIDE .....................................20
DRAIN EXITING LEFT SIDE ......................................20
UPFLOW MODEL INSTALLED HORIZONTALLY
WITH RIGHT SIDE DOWN ....................................20
UPFLOW MODEL INSTALLED HORIZONTALLY
WITH LEFT SIDE DOWN......................................21
COUNTERFLOW MODEL INSTALLED VERTICALLY....................21
DRAIN EXITING LEFT SIDE ......................................21
DRAIN EXITING RIGHT SIDE .....................................21
COUNTERFLOW MODEL INSTALLED HORIZONTALLY
WITH RIGHT SIDE DOWN.....................................22
COUNTERFLOW MODEL INSTALLED HORIZONTALLY
WITH LEFT SIDE DOWN......................................22

Table of Contents

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Goodman *MSS960803BN Specifications

General IconGeneral
BrandGoodman
Model NumberMSS960803BN
CategoryFurnace
Efficiency Rating96% AFUE
Heating Capacity80, 000 BTU
Blower MotorMulti-Speed
Fuel TypeNatural Gas
Installation TypeUpflow/Horizontal
Input BTU80, 000 BTU
Output BTU76, 800 BTU
Heat ExchangerAluminized Steel
Warranty10-year limited parts warranty

Summary

Safety Considerations

General Safety Warnings

General warnings for installation, service, and operation.

Gas and Carbon Monoxide Hazards

Warnings about gas leaks, explosion, and carbon monoxide.

Electrostatic Discharge (ESD) Precautions

Location Requirements & Considerations

Combustion & Ventilation Air Requirements

Ensuring Adequate Air Supply

Importance of sufficient air for proper combustion and ventilation.

Propane Gas/High Altitude Installations

Vent/Flue Pipe & Combustion Air Pipe

Approved Piping Materials

Approved PVC, ABS, and other materials for vent piping.

Proper Vent/Flue and Combustion Air Piping Practices

Piping Support and Slope Guidelines

How to properly support and slope vent/flue piping.

Termination Locations

Standard Furnace Connections

Non-Direct Vent (Single Pipe) Piping

Direct Vent (Dual Pipe) Piping

Condensate Drain Lines & Drain Trap

Drain System Maintenance

Inspection and maintenance of condensate drain systems.

Electrical Connections

Wiring Harness Identification

Understanding wire colors for proper identification.

115 Volt Line Connections

Procedures for making 115V power supply connections.

Gas Supply and Piping

Gas Supply Pressure Specifications

Required inlet gas supply pressures for operation.

Propane Gas Conversion

Gas Piping Connections

Piping Material and Installation Guidelines

Approved piping materials and installation best practices.

Gas Piping Checks and Leak Testing

Leak Detection Methods

Procedures for checking gas connections for leaks.

Propane Gas Tanks and Piping

Circulating Air & Filters

Filters - Read This Section Before Installing the Return Air Duct Work

Filter Sizing and Maintenance

Filter requirements, sizing, and maintenance schedule.

Startup Procedure & Adjustment

Drain Trap Priming

Crucial step to prime the drain trap before startup.

Furnace Startup Sequence

Step-by-step guide for starting the furnace.

Gas Supply Pressure Measurement

Gas Pressure Test Procedure

How to measure and test the gas supply pressure.

Gas Manifold Pressure Measurement and Adjustment

Manifold Pressure Testing

Measuring and adjusting manifold gas pressure.

Gas Input Rate Measurement (Natural Gas Only)

Calculating Gas Input Rate

Procedure to measure furnace gas input using the meter.

Temperature Rise

Determining and Adjusting Temperature Rise

Steps to measure and adjust the temperature rise.

Circulator Blower Speeds

Adjusting Blower Speed Settings

How to select and adjust blower speeds for heating/cooling.

Normal Sequence of Operation

Heating Mode Operation

Step-by-step operation in heating mode.

Cooling Mode Operation

Step-by-step operation in cooling mode.

Operational Checks

Safety Circuit Description

Primary Limit Control

Function and operation of the primary limit safety control.

Auxiliary Limit Control

Function and operation of the auxiliary limit safety control.

Troubleshooting

Diagnostic Chart

Fault Recall and Reset Procedures

How to recall and reset fault codes on 96% models.

Resetting from Lockout

Maintenance

Induced Draft and Circulator Blowers

Condensate Trap and Drain System (Qualified Servicer Only)

Before Leaving an Installation

Troubleshooting Chart

Diagnostic Codes and Symptoms

Table correlating LED codes with operational symptoms and causes.

Troubleshooting Common Faults

Corrective actions for common furnace operational issues.

Airflow

Wiring Diagram (*MSS92*** & *CSS92***A*)

Wiring Diagram (*MSS96*** & *CSS96***A*)

115V Power Supply Connections

Diagram showing 115V power input and circuit protection.

Special Instructions for Products Installed in the State of Massachusetts

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