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Graco Ultimate Mx695 User Manual

Graco Ultimate Mx695
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309255
Rev. E
REPAIR
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Ultimate Mx695/795/1095
Airless Paint Sprayers
3300 psi (227 bar, 22.7 MPa ) Maximum Working Pressure
Sprayer Series Lo–boy Hi–boy Parts
695 B 825002 825000 309256
A 826025 825005
826024
795 A 825022 825020 309264
1095 A 825030
825031
825006
309264
309639. . . . . . .
309250. . . . . . .
309640. . . . . . .
309254. . . . . . .
Related manuals
309256. . . . . . .
309264. . . . . . .
309277. . . . . . .
(695)
(795/1095)
Parts
Spray Gun
Operation
Spray Tip
Pump
(695)
(795/1095)
309310. . . . . . .
Table of Contents
Warnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Function and Identification 3. . . . . . . . . . . .
General Repair Information 4. . . . . . . . . . . . . . . . . . . . . .
Grounding 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spin Test 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Brush Replacement 9. . . . . . . . . . . . . . . . . . . . . .
On/Off Switch Replacement 13. . . . . . . . . . . . . . . . . . . .
Pressure Control Repair 15. . . . . . . . . . . . . . . . . . . . . . .
Drive Housing Replacement 18. . . . . . . . . . . . . . . . . . . .
Motor Replacement 20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displacement Pump Replacement 21. . . . . . . . . . . . . . .
Technical Data 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Phone Number 22. . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Warranty 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
COPYRIGHT 2001, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
ti0905A

Questions and Answers:

Graco Ultimate Mx695 Specifications

General IconGeneral
BrandGraco
ModelUltimate Mx695
CategoryPaint Sprayer
LanguageEnglish

Summary

Safety and Warnings

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

Fire and Explosion Hazard

Addresses potential ignition sources and solvent vapors.

Fluid Injection Hazard

Details risks of high-pressure fluid injection and prevention.

Component Identification and Function

Component Descriptions

Detailed list of sprayer components and their functions.

General Repair Information

Pressure Relief Procedure

Step-by-step guide to safely relieve system pressure before repairs.

Repair Cautions and Warnings

Important safety advisories for performing repairs.

Troubleshooting

Motor Won't Operate

Steps to diagnose why the motor is not starting or running.

Motor Issues

Diagnosing problems related to worn brushes, armature, or springs.

Control Board and Sensor Problems

Identifying issues with wiring, control boards, or sensors.

Output Problems

Troubleshooting low or inconsistent fluid output.

Motor Runs, Pump Doesn't Stroke

Diagnosing why the motor operates but the pump mechanism fails.

Electrical Issues

Resolving issues with circuit breakers, display errors, and AutoClean.

Spin Test

Test Setup

Preparing for electrical continuity and short circuit tests.

Continuity Testing

Performing tests for armature, brushes, and wiring continuity.

Armature Short Circuit Test

Checking for shorts in the motor armature.

Motor Brush Replacement

695 Brush Removal and Installation

Procedures for removing and installing brushes on the 695 model.

795/1095 Brush Removal

Steps to remove motor brushes on 795/1095 models.

795/1095 Brush Installation

Steps to install motor brushes on 795/1095 models.

On/Off Switch Replacement

Removal

Steps to remove the ON/OFF switch.

Installation

Steps to install the ON/OFF switch.

On/Off and 15/20A Switch Replacement

Removal

Steps to remove ON/OFF and 15/20A switches.

Installation

Steps to install ON/OFF and 15/20A switches.

Pressure Control System Repair

Motor Control Board Procedures

Removing and installing the motor control board.

Digital Display Settings and Data

Configuring display units and accessing stored operational data.

Digital Display Messages

Interpreting error codes and operational messages on the display.

Pressure Transducer and Potentiometer

Repairing or replacing the pressure transducer and adjustment potentiometer.

Drive Housing Replacement

695 Model Procedures

Steps for removing and installing the drive housing on the 695 model.

795/1095 Model Procedures

Steps for removing and installing the drive housing on 795/1095 models.

Motor Replacement

Removal and Installation

Complete procedure for replacing the sprayer motor unit.

Displacement Pump Replacement

Pump Removal and Installation

Detailed steps for removing and installing the displacement pump.

Technical Data and Support

Technical Specifications

Performance data, delivery rates, and tip sizes by model.

Dimensions and Contact

Physical dimensions and Graco customer support contact information.

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