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Gradall 534B-9 - User Manual

Gradall 534B-9
40 pages
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Summary

Important Safety Notice

Introduction and Operator Information

General Manual Information

Provides general information about the manual and handler.

Operator Qualifications and Requirements

Details requirements for safe operation of the material handler.

Orientation and Terminology

Defines directional terms used within the manual.

Related Manuals and Decals

Lists related publications and decals for the material handler.

Serial Number Location

Identifies where to find the model and serial number plate.

Nomenclature Overview

Explains the naming of major components of the material handler.

Nomenclature Diagrams

Safety Highlights and Symbols

Safety Symbols Explanation

Explains the meaning of DANGER, WARNING, and CAUTION symbols.

Decals Identification

Dashboard Decals

Identifies decals located on the dashboard.

Boom Lever Knob Decal

Describes the decal found on the boom lever knob.

Right Cab Wall Decal

Locates and identifies decals on the right cab wall.

Decals Identification (Continued)

Additional Dashboard Decals

Continues listing decals found on the dashboard.

Left Cab Wall Decal

Identifies decals located on the left cab wall.

Mudguard Decal

Locates and describes decals on the mudguard.

Decals Identification (Continued)

Battery Cover Decal

Identifies decals on the battery cover.

Engine Cover Decals

Lists decals found on the engine cover.

Boom Decal

Locates the decal on the boom.

Fuel Tank Decal

Identifies the decal on the fuel tank.

Additional Mudguard Decal

Further decals on the mudguard.

Seat Pedestal Decal

Locates the decal on the seat pedestal.

Additional Right Cab Wall Decal

Continues listing decals on the right cab wall.

Decals Identification (Continued)

Further Engine Cover Decals

Further decals found on the engine cover.

Accumulator Decal

Identifies the decal on the accumulator.

Cab Entrance and Engine Cover Decals

Lists decals at the cab entrance and engine cover.

Rear Frame Decal

Locates the decal on the rear of the frame.

Additional Mudguard Decal

Further decals on the mudguard.

Boom Side Decal

Identifies decals on the sides of the boom.

Additional Left Cab Wall Decal

Continues listing decals on the left cab wall.

Optional Equipment Decals

Instrument Console Decals

Identifies decals on the instrument console.

Optional Dashboard Decal

Locates the optional decal on the dashboard.

Attachment Decal

Identifies the decal located on the attachment.

Optional Seat Pedestal Decal

Locates the optional decal on the seat pedestal.

Optional Boom Head Decal

Identifies the optional decal on the boom head.

Operators Cab Features

Cab Features and Safety

Describes cab options, overhead guard, and seat belt usage.

Control and Instrument Identification

Accelerator Pedal

Explains the function of the accelerator pedal.

Ammeter

Describes the ammeter and its indication.

Auxiliary Control Lever (Optional)

Details the optional auxiliary control lever for attachments.

Boom Extend;Retract Lever

Explains how to control boom extension and retraction.

Boom Raise;Lower Lever

Describes operation of the boom raise and lower control.

Carriage Tilt Lever

Explains the function of the carriage tilt lever.

Engine Coolant Temperature Gage

Indicates normal operating temperature for the engine coolant.

Engine Oil Pressure Gage

Displays normal operating pressure for engine oil.

Forward;Reverse Lever

Details how to engage forward and reverse travel.

Fuel Gage

Shows the level of fuel in the tank.

Heater Fan Switch (Optional)

Describes the optional switch for the heater fan.

Horn Button

Explains how to sound the horn.

Hourmeter

Indicates total engine operation time.

Ignition Switch

Explains the function of the ignition switch for starting and stopping.

Level Indicator

Describes the indicator for determining side-to-side level.

Machine Level Lever

Explains how to control the machine's frame level.

Outrigger Levers

Details how to operate the outrigger levers.

Parking Brake Light

Indicates when the parking brake is applied.

Parking Brake Knob

Describes how to apply and release the parking brake.

Rotating Beacon Switch (Optional)

Explains the optional rotating beacon switch.

Seat Lock Release Lever

Describes the lever for seat adjustment.

Service Brake;Inching Pedal

Explains the dual function of the brake and inching pedal.

Steering Wheel

Controls the angle of rear axle wheels for steering.

Transmission Speed Selector Lever

Allows selection of three speed ranges for travel.

Transmission Temperature Gage

Displays transmission fluid temperature.

Checks and Services Before Starting Engine

Pre-Start Checks

Lists essential checks before starting the engine.

Engine Operation Procedures

Starting the Engine

Provides step-by-step instructions for starting the engine.

Cold Weather Starting Aids

Discusses methods for starting in cold weather conditions.

Normal Engine Operation Monitoring

Outlines procedures for monitoring engine systems during operation.

Engine Operation Procedures (Continued)

Stopping the Engine

Explains the correct procedure for shutting down the engine.

Warm-up and Operational Checks

Initial Warm-up Checks

Lists checks to be performed after starting the engine and before full operation.

Warm-up and Operational Checks (Continued)

Post-Warm-up Operational Checks

Details checks to be performed once the engine reaches operating range.

Brake System Overview

Service Brakes

Explains the application and operation of the service brakes.

Parking Brakes

Describes the operation of the parking brake.

Brake System Overview (Continued)

Brake System General Information

Provides an overview of the brake system components.

Inching Travel Function

Details the inching function related to service brakes.

Parking Brake Operation Details

Continues explanation of parking brake operation.

Steering System

Steering Operation

Explains the power steering system and its operation.

Front Outriggers (Optional)

Outrigger Operation

Describes how to operate the optional front outriggers.

Drive Train System

Drive Train General Information

Overview of the drive train system components.

Two and Four Wheel Drive Modes

Explains the two and four-wheel drive modes.

Transmission Operation

Transmission Operating Procedures

Details how to operate the transmission and gear selection.

Drive Train System (Continued)

Rear Driving Axle System

Explains the rear axle system and disengaging hubs.

Disengaging Rear Driving Hubs

Step-by-step guide to disengage rear driving hubs.

Inching Travel Function

Describes how inching travel works with rear axle motors.

Engaging Inching Travel

Provides steps to engage inching travel using the pedal.

Leveling the Handler

Leveling Handler Frame

Explains how to level the handler's main frame.

Procedure for Leveling the Handler

Outlines the steps to level the handler using the system.

Operating Procedures and Techniques

Hydraulic Controls Operation

Describes the operation of hydraulic controls for boom and attachments.

Feathering Technique

Explains the technique for smooth load handling with controls.

Boom Control Lever Operation

Details how to operate the boom control lever for various movements.

Carriage Tilt Lever Operation

Explains the operation of the carriage tilt lever.

Rated Capacity Chart Usage

Discusses the importance and use of the rated capacity chart.

Capacity Chart Factors

Elevation Measurement

Relates to fork elevation measurements on the capacity chart.

Boom Extension and Capacity

Explains boom extension measurement and its relation to capacity.

Boom Angle and Capacity

Details boom angle measurement and its impact on capacity.

Load Center Definition

Defines load center and its importance for capacity.

Load Limits and Stability

Discusses factors affecting load limits and potential hazards.

Attachments Overview

Approved Attachments

Lists and discusses approved attachments for the handler.

Non-Approved Attachment Warning

Warns against using unapproved attachments due to safety risks.

Carriage;Fork Capacities

Explains capacities related to standard and non-standard carriage/fork combinations.

Other Attachment Capacities

Discusses capacity considerations for various attachments.

Attachment Installation and Operation

Attachment Installation Procedure

Provides steps for installing attachments onto the boom head.

Attachment Operation Procedures

Covers operating procedures for handlers with attachments.

Fork Positioner Attachment

Fork Positioner Precautions

Safety precautions for using the fork positioner attachment.

Fork Positioner Capacity

Discusses load capacity for the fork positioner.

Fork Positioner Controls

Explains the controls for the fork positioner.

Fork Positioner Procedure

Step-by-step guide for installing and using the fork positioner.

Light Material Bucket Attachment

Bucket Precautions

Safety precautions for operating with the light material bucket.

Bucket Capacity

Details load capacity for the light material bucket.

Bucket Controls

Explains the controls used for the light material bucket.

Bucket Procedure

Step-by-step guide for installing and using the light material bucket.

Mast Attachment (6 with 48 or 66 carriage)

Mast Precautions

Safety precautions for using the mast attachment.

Mast Capacity

Discusses load capacity for the mast attachment.

Mast Controls

Explains the controls for operating the mast attachment.

Mast Procedure

Step-by-step guide for installing and using the mast.

Swing Forks Attachment

Swing Forks Precautions

Safety precautions for using swing forks.

Swing Forks Capacity

Discusses load capacity for the swing forks attachment.

Swing Forks Controls

Explains the controls for the swing forks.

Swing Forks Procedure

Step-by-step guide for installing and using swing forks.

Slope Pile Carriage Attachment

Slope Pile Carriage Precautions

Safety precautions for using the slope pile carriage.

Slope Pile Carriage Capacity

Discusses load capacity for the slope pile carriage.

Slope Pile Carriage Controls

Explains the controls for the slope pile carriage.

Slope Pile Carriage Procedure

Step-by-step guide for using the slope pile carriage.

Quick-Switch Mounted Winch

Winch Precautions

Safety precautions for using the quick-switch mounted winch.

Winch Capacity

Discusses load capacity for the winch attachment.

Winch Special Precautions

Additional safety precautions specific to winch operation.

Quick-Switch Mounted Winch (Continued)

Winch Controls

Explains the controls for the quick-switch mounted winch.

Truss Boom and Truss Boom with Winch

Truss Boom Precautions

Safety precautions for using the truss boom attachment.

Truss Boom Capacity

Discusses load capacity for the truss boom attachment.

Truss Boom Special Precautions

Additional safety precautions for truss boom operation.

Truss Boom Controls

Explains the controls for the truss boom.

Truss Boom and Truss Boom with Winch (Continued)

Truss Boom Procedure

Step-by-step guide for using the truss boom.

Swing Mast Attachment

Swing Mast Precautions

Safety precautions for using the swing mast attachment.

Swing Mast Capacity

Discusses load capacity for the swing mast attachment.

Swing Mast Controls

Explains the controls for the swing mast attachment.

Swing Mast Procedure

Step-by-step guide for using the swing mast attachment.

Swing Mast Attachment (Continued)

Swing Mast Operation Warnings

Warnings regarding handling loads with the swing mast.

Multi-Function Auxiliary Control Lever

Lever Operation and Functions

Explains the functions controlled by the multi-function lever.

Recommended Lubricants and Capacities

Lubricant Recommendations

Lists recommended lubricants and their specifications.

Fluid and Lubricant Capacities

Provides fluid and lubricant capacities for various systems.

Torque Chart

Torque Specifications

Details torque values for fasteners and components.

Lubrication and Maintenance Diagram

Lubrication Points Diagram

Diagram illustrating lubrication points on the handler.

Lubrication Notes and Guidelines

General notes and guidelines for lubrication procedures.

Daily Lubrication and Maintenance (10 Hour)

Daily Checks and Tasks

Tasks to perform daily or every 10 hours of operation.

Weekly Lubrication and Maintenance (50 Hour)

Weekly Checks and Tasks

Tasks to perform weekly or every 50 hours of operation.

5 Week Lubrication and Maintenance (250 Hour)

250 Hour Checks and Tasks

Tasks to perform every 250 hours or 5 weeks.

Quarterly Lubrication and Maintenance (500 Hour)

500 Hour Checks and Tasks

Tasks to perform every 500 hours or quarterly.

Semi-Annual Lubrication and Maintenance (1000 Hour)

1000 Hour Checks and Tasks

Tasks to perform every 1000 hours or semi-annually.

Annual Lubrication and Maintenance (1500 Hour)

1500 Hour Checks and Tasks

Tasks to perform every 1500 hours or annually.

Obtaining Hydraulic Oil Sample for Analysis

Hydraulic Oil Sampling Procedure

Step-by-step instructions for collecting a hydraulic oil sample.

Moving Handler in Emergency

SOMA Axle Moving Procedure

Steps for moving handlers with SOMA front drive axles.

Rockwell Axle Moving Procedure

Steps for moving handlers with Rockwell front drive axles.

Moving Handler in Emergency (Continued)

Emergency Movement Safety Warnings

Critical safety warnings for moving the handler without power.

Hand Signals for Operation

Standard Hand Signals

Common hand signals for handler operations.

Special Hand Signals

Signals for auxiliary equipment and special conditions.

Instructions for Using Hand Signals

Guidelines for using hand signals effectively.

Gradall 534B-9 Specifications

General IconGeneral
BrandGradall
Model534B-9
CategoryForklifts
LanguageEnglish

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