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Gradient syncFURNACE mOD-200-05L - User Manual

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syncFURNACE OD Instruction & Installation Manual Rev 09 Pg. 1 of 81
Combination Gas-Fired Water Heater / Central Air Fan-coil Unit
Model >
IMPORTANT:
Be sure to read these instructions and fully understand prior to
installing this product.
The wetted surface of this product contacted by consumable water
contains less than one quarter of one percent (0.25%) of lead by
weight.
After installation, keep instructions near product for future reference.
This product must be installed and serviced by a properly trained &
licensed professional heating contractor FAILURE TO COMPLY
WILL VOID ALL PRODUCT WARRANTY
It is the responsibility of the installation contractor (upon completion
of the installation) to explain to the Owner or Operator of the heating
system how to correctly use as per these instructions and local code
requirements. Be sure that they are familiar with all heating system
equipment as well as safety devices, shut-down procedure(s) and
the need for professional service annually before the heating season
begins.
CAUTION:
After installation is complete it is the responsibility of the Owner or
Operator to ensure vent terminal(s) is cleared from snow, ice and/or
other debris.
Installation & Operation
Manual
www.gradientthermal.com
mOD-200
ANSI Z21.10.3 | CSA 4.3
UL 1995 | CSA C22.2 No. 236
Heating and Cooling Equipment
FURNACE + WATER HEATER

Table of Contents

Questions and Answers

Summary

Installation & Operation Manual

IMPORTANT SAFETY INSTRUCTIONS

Crucial pre-installation and safety guidelines to be read and understood before installation.

WARNING: GAS LEAKS & INSTALLATION

Critical safety warnings regarding gas leaks and proper installation procedures.

YOUR SAFETY: READ BEFORE OPERATING

IF YOU SMELL GAS: EMERGENCY ACTIONS

Emergency procedures and safety steps to take if a gas leak is detected.

OPERATING INSTRUCTIONS

Step-by-step guide for starting the appliance safely and correctly.

CRITICAL SAFETY WARNINGS

HOT WATER SCALD HAZARDS

Risks associated with high water temperatures, especially for vulnerable individuals.

INSTALLATION & CODE REQUIREMENTS

Guidelines for qualified installers and compliance with local building codes.

GENERAL AND SAFETY INSTRUCTIONS

REGULATORY & INSTALLATION REQUIREMENTS

PRODUCT INFORMATION & SPECIFICATIONS

MASSACHUSETTS STATE REQUIREMENTS

CARBON MONOXIDE DETECTOR INSTALLATION

Mandated CO detector placement and type requirements specific to MA.

UNIT SPECIFICATIONS

INSTALLATION CLEARANCES

GENERAL VENTING GUIDELINES

VENTING TERMINATION OPTIONS

VENTING TERMINATION CLEARANCES

MANDATORY VENTING PRE-FIRE PROCEDURE

PRE-FIRE PROCEDURE STEPS

Step-by-step guide for preparing plastic venting systems before operation.

GAS LINE CONNECTION

GAS LINE INSTALLATION REQUIREMENTS

Codes, sizing, shut-off valves, and pressure testing for gas lines.

PLUMBING CONNECTIONS

WATER & HEATING SYSTEM CONNECTIONS

Guidelines for connecting potable water and heating circuits.

PLUMBING SETUP - BASE WATER HEATER

PLUMBING SETUP - DHW RE-CIRC VERSION

WATER SUPPLY QUALITY REQUIREMENTS

PURGING AIR FROM UNIT

CONTROL (LOW-VOLTAGE) WIRING

LOW-VOLTAGE WIRING DIAGRAM

Visual guide to connecting control and thermostat wires to the unit.

MAIN POWER (115 VAC) WIRING

FIELD WIRING REQUIREMENTS

Safety, codes, and conductor requirements for connecting main power.

115 VAC MAIN POWER WIRING

FAN-COIL INSTALLATION

CONTROL SETUP AND OPERATION

SETUP MENU OPERATIONS

ZONE SETUP CONFIGURATION

Configuration options for different zones and applications.

DHW SUPPLY TARGET ADJUSTMENT

Adjusting the hot water supply target temperature.

FAN COIL SETUP AND CONFIGURATION

DHW RECIRCULATION SETUP

BURNER AND COMMISSIONING PROCEDURES

BURNER SETUP AND OVERRIDES

Settings for burner operation, testing, and overrides.

COMMISSIONING EXERCISES

Procedures for initial startup, pump priming, and blower exercise.

COMMISSIONING CHECKLIST AND TESTS

WATER PRESSURE TESTING

Procedure for leak testing the plumbing system.

NO GAS SAFETY TEST

Verifying the safety shutdown when gas is absent.

TESTING GAS INLET PRESSURE

STATIC PRESSURE MEASUREMENT

Steps for measuring gas pressure when the unit is off.

GAS INLET PRESSURE TESTING (CONTINUED)

RUNNING PRESSURE MEASUREMENT

Steps for measuring gas pressure during operation.

TESTING COMBUSTION PERFORMANCE

COMBUSTION MEASUREMENT PROCEDURE

Steps for measuring CO2 and input rates for combustion analysis.

COMBUSTION ADJUSTMENT GUIDELINES

ADJUSTING GAS;AIR RATIO FOR COMBUSTION

How to adjust gas/air ratio for optimal combustion.

MAINTENANCE AND SERVICE SCHEDULE

ANNUAL BURNER CLEANING

Annual procedure for cleaning the burner assembly.

COMBUSTION CHAMBER AND CONDENSATE SYSTEM CARE

CLEANING COMBUSTION CHAMBER

Annual procedure for cleaning the combustion chamber.

TROUBLESHOOTING GUIDE

POTENTIAL FAULT CODES LIST

List of error codes and their descriptions for fault diagnosis.

TROUBLESHOOTING CORRECTIVE ACTIONS

FAULT CODE CORRECTIVE ACTIONS (ALM 4-6, NO FLOW)

Detailed steps to resolve specific fault codes like ALM 4-6 and no flow.

TROUBLESHOOTING CORRECTIVE ACTIONS (CONTD)

FAULT CODE CORRECTIVE ACTIONS (LOW PRES, NO FLAME)

Troubleshooting steps for low pressure and no flame fault codes.

APPENDIX A: INTERNAL WIRING DIAGRAM

APPENDIX B: SEQUENCE OF EVENTS

Gradient syncFURNACE mOD-200-05L Specifications

General IconGeneral
CategoryWater Heater
Voltage220-240V
Frequency50/60 Hz
Warranty2 years
ModelMOD-200-05L
Safety FeaturesOverheat protection

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