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Grandaire WFAR Series - User Manual

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Printed in U.S.A. 44004711302 12/5/2014
SERVICE AND TECHNICAL SUPPORT
MANUAL
Single Stage, PSC Blower Motor
35” Tall, High Efficiency Condensing Gas Furnace
WFAR080B048 (B Series Only)
WFAR (All C Series)
Save this manual for future reference.
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manual that may
apply to the product.
DANGER -- Immediate hazards which will result in
severe personal injury or death.
WARNING -- Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION -- Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE -- Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.
!
WARNING
Signal Words in Manuals
The signal word CAUTION is used throughout
this manual in the following manner:
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
The signal word WARNING is used throughout
this manual in the following manner:
Safety--alert symbol
When you see this symbol on the unit and in
instructions or manuals, be alert to the
potential for personal injury.
TABLE OF CONTENTS
START--UP, ADJUSTMENT, AND SAFETY CHECK 3....
GENERAL 3........................................
PRIME CONDENSATE TRAP WITH WATER 3..........
PURGE GAS LINES 3...............................
ADJUSTMENTS 3..................................
CHECK INLET GAS PRESSURE 4....................
ADJUST MANIFOLD PRESSURE 5...................
ADJUST TEMPERATURE RISE 6.....................
ADJUST BLOWER OFF DELAY (HEAT MODE) 7.......
BLOWER OFF DELAY JUMPER POSITIONS 7.........
ADJUST COOLING AIRFLOW 7......................
ADJUST THERMOSTAT HEAT ANTICIPATOR 7........
CHECK SAFETY CONTROLS 7......................
CHECKLIST 7......................................
ALTITUDE DERATE MULTIPLIER. 8..................
GAS RATE (CU FT./HR) 9............................
ORIFICE SIZE AND MANIFOLD PRESSURE 11.........
AIR DELIVERY -- CFM 13.............................
SERVICE AND MAINTENANCE PROCEDURES 14......
PRESSURE SWITCHES 14...........................
CLEANING HEAT EXCHANGERS 20...................
SEQUENCE OF OPERATION 24......................
PARTS REPLACEMENT INFORMATION GUIDE 28......
MODELS
WFAR040A030C
WFAR060B048C
WFAR080B048B
WFAR080B048C
WFAR080C060C
WFAR100C048C
WFAR100C060C
WFAR120D060C
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
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Summary

Safety Labeling and Signal Words

Signal Words Usage in Manuals

Explains signal word usage and meaning in the manual.

Signal Words on Product Labels

Describes signal words used on product labels and their meanings.

Models

Safety Considerations

Personal Injury and Property Damage

Details hazards related to personal injury and property damage during operation and maintenance.

Electrical Shock Hazard

Outlines risks of electrical shock and necessary precautions.

Carbon Monoxide and Fire Hazards

Warns about carbon monoxide and fire risks associated with furnace operation.

Cut Hazard

Advises on precautions for handling sharp metal parts.

Start-Up, Adjustment, and Safety Check

General Start-Up

Covers essential steps for initial furnace setup and power connection.

Unit Operation Caution

Highlights potential issues with unit operation and safety switch usage.

Prime Condensate Trap

Instructions for priming the condensate trap to prevent CO leakage.

Purge Gas Lines

Procedure for purging gas lines and checking for leaks.

Inlet Gas Pressure Check

Furnace Damage Hazard: Orifice Drilling

Warns against improper orifice drilling that can damage the furnace.

Altitude and Gas Input Rate

Explains how altitude affects gas input rate and orifice selection.

Manifold Pressure Adjustment

Fire Hazard: Regulator Adjustment

Warns against improper adjustment of gas valve regulator screws.

Verify Gas Input Rate

Details how to verify the gas input rate using a meter clocking.

Temperature Rise Adjustment

Furnace Damage Hazard: Overheating

Describes risks of overheating heat exchangers or causing condensate issues.

Electrical Hazard: Speed Tap Changes

Warns about electrical hazards when changing blower speed taps.

Blower and Control Adjustments

Adjust Blower Off Delay

Instructions for adjusting the blower off-delay timer for comfort.

Adjust Thermostat Heat Anticipator

Steps for setting the heat anticipator on mechanical thermostats.

Check Safety Controls

Procedures for verifying the function of safety controls like limit switches and pressure switches.

Component Checklist

A list of final checks before operating the furnace.

Service Diagnostics and Codes

LED Status Code Interpretation

Explains the meaning of different LED status codes for diagnostics.

Troubleshooting Fault Codes

Guides on how to recall and interpret stored fault codes.

Service and Maintenance

General Safety and Warnings

General safety guidelines and warnings for service personnel.

Electrical Controls and Wiring

Information on electrical controls, wiring, and troubleshooting.

Pressure Switch Specifications

Details on pressure switch operation and specifications.

Component Self-Test Procedure

Electrical Shock Hazard during Self-Test

Warning about electrical hazards when performing self-tests.

Care and Maintenance Procedures

Maintenance Checklist

A list of checks to perform before starting maintenance tasks.

Air Filter Cleaning and Replacement

Instructions for cleaning or replacing the furnace air filter.

Blower Motor and Wheel Maintenance

Maintenance Safety Warnings

Safety warnings related to electrical shock, fire, explosion, and carbon monoxide.

Burner and Flame Sensor Cleaning

Burner Maintenance Safety Warnings

Safety warnings for electrical shock, fire, and explosion during burner maintenance.

Collector Box and Drainage System Maintenance

Flushing Collector Box

Procedure for flushing the collector box and drainage system.

Cleaning Condensate Drain and Trap

Instructions for cleaning the condensate drain and trap.

Heat Exchanger Cleaning

Heat Pad Operation Check

Guidance on checking the heat pad for freeze protection.

Heat Exchanger Maintenance Safety Warnings

Safety warnings for electrical shock, fire, and explosion during heat exchanger maintenance.

Winterization Procedures

Winterization: Unit and Property Damage

Cautions regarding damage to unit components and property during winterization.

Winterization: Component Damage

Specific warning about using ethylene glycol for winterization.

Sequence of Operation

Heating Mode Operation

Describes the operational sequence during heating cycles.

Cooling Mode Operation

Details the operational sequence during cooling cycles.

Continuous Blower Mode

Explains operation when the blower runs continuously.

Heat Pump Operation

Describes operation when used with a heat pump system.

Troubleshooting Guide

LED Status Code Interpretation

Guide to interpreting flashing LED codes for fault diagnosis.

Thermostat Signal Checks

Steps for verifying thermostat signals and control responses.

Wiring Diagrams

Connection Diagram

Illustrates the physical wiring connections to the furnace control board.

Schematic Diagram

Provides the electrical schematic for furnace operation and control.

Parts Replacement Information

Model Nomenclature Explanation

Explains the coding system used for furnace model numbers.

Grandaire WFAR Series Specifications

General IconGeneral
BrandGrandaire
ModelWFAR Series
CategoryFurnace
LanguageEnglish

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