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Grandaire WFAR060B048C - User Manual

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Printed in U.S.A. 44004711302 12/5/2014
SERVICE AND TECHNICAL SUPPORT
MANUAL
Single Stage, PSC Blower Motor
35” Tall, High Efficiency Condensing Gas Furnace
WFAR080B048 (B Series Only)
WFAR (All C Series)
Save this manual for future reference.
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manual that may
apply to the product.
DANGER -- Immediate hazards which will result in
severe personal injury or death.
WARNING -- Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION -- Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE -- Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.
!
WARNING
Signal Words in Manuals
The signal word CAUTION is used throughout
this manual in the following manner:
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
The signal word WARNING is used throughout
this manual in the following manner:
Safety--alert symbol
When you see this symbol on the unit and in
instructions or manuals, be alert to the
potential for personal injury.
TABLE OF CONTENTS
START--UP, ADJUSTMENT, AND SAFETY CHECK 3....
GENERAL 3........................................
PRIME CONDENSATE TRAP WITH WATER 3..........
PURGE GAS LINES 3...............................
ADJUSTMENTS 3..................................
CHECK INLET GAS PRESSURE 4....................
ADJUST MANIFOLD PRESSURE 5...................
ADJUST TEMPERATURE RISE 6.....................
ADJUST BLOWER OFF DELAY (HEAT MODE) 7.......
BLOWER OFF DELAY JUMPER POSITIONS 7.........
ADJUST COOLING AIRFLOW 7......................
ADJUST THERMOSTAT HEAT ANTICIPATOR 7........
CHECK SAFETY CONTROLS 7......................
CHECKLIST 7......................................
ALTITUDE DERATE MULTIPLIER. 8..................
GAS RATE (CU FT./HR) 9............................
ORIFICE SIZE AND MANIFOLD PRESSURE 11.........
AIR DELIVERY -- CFM 13.............................
SERVICE AND MAINTENANCE PROCEDURES 14......
PRESSURE SWITCHES 14...........................
CLEANING HEAT EXCHANGERS 20...................
SEQUENCE OF OPERATION 24......................
PARTS REPLACEMENT INFORMATION GUIDE 28......
MODELS
WFAR040A030C
WFAR060B048C
WFAR080B048B
WFAR080B048C
WFAR080C060C
WFAR100C048C
WFAR100C060C
WFAR120D060C
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
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Summary

Safety Labeling and Signal Words

Signal Words in Manuals

Explains signal word usage and meaning in manuals.

Safety Considerations

General Safety Precautions

Discusses general safety rules, installation, and maintenance precautions.

Hazard Signal Word Definitions

Defines signal words like DANGER, WARNING, CAUTION, and NOTE.

Start-Up, Adjustment, and Safety Check

General Start-Up Procedures

Covers initial furnace power, wiring, and blower door installation requirements.

Gas Pressure Adjustments

Check Inlet Gas Pressure

Steps to verify the incoming gas pressure to the gas valve.

Adjust Manifold Pressure

Procedure to set the gas manifold pressure for correct input rate.

Temperature Rise Adjustment

Measuring Temperature Rise

Instructions for accurately measuring the temperature rise across the heat exchanger.

Operational Adjustments and Checks

Safety Controls Verification

Procedures to check the functionality of safety limit and pressure switches.

Service and Diagnostics

Interpreting LED Status Codes

Explains the meaning of furnace control LED codes for fault diagnosis.

Service and Maintenance Procedures

Furnace Troubleshooting Guide

A systematic guide to diagnosing furnace operational issues.

Component Testing and Maintenance

Sequence of Operation

Troubleshooting Guide

Understanding Status Codes

Explains how to interpret diagnostic status codes displayed by the furnace.

Grandaire WFAR060B048C Specifications

General IconGeneral
BrandGrandaire
ModelWFAR060B048C
Heating Capacity60, 000 BTU
Efficiency Rating80% AFUE
IgnitionHot Surface Ignition
Fuel TypeNatural Gas
StagesSingle Stage
Vent Size4"
Filter Size16" x 25" x 1"
Warranty10-year limited warranty on heat exchanger

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