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GREAT PLANES ULTRA SPORT 46 User Manual

GREAT PLANES ULTRA SPORT 46
32 pages
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Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT
INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
WARRANTY
Great Planes
®
Model Manufacturing Co. guarantees this kit to
be free from defects in both material and workmanship at the
date of purchase. This warranty does not cover any component
parts damaged by use or modication. In no case shall Great
Planes’ liability exceed the original cost of the purchased kit.
Further, Great Planes reserves the right to change or modify this
warranty without notice.
In that Great Planes has no control over the nal assembly or
material used for nal assembly, no liability shall be assumed nor
accepted for any damage resulting from the use by the user of
the nal user-assembled product. By the act of using the
user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated
with the use of this product, the buyer is advised to return
this kit immediately in new and unused condition to the
place of purchase.
To make a warranty claim send the defective part or item to
Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
Include a letter stating your name, return shipping address, as
much contact information as possible (daytime telephone
number, fax number, e-mail address), a detailed description of
the problem and a photocopy of the purchase receipt. Upon
receipt of the package the problem will be evaluated as quickly
as possible.
Wingspan:
55 in [1395 mm]
Weight:
5.5 6.5 lb [2493 2947 g]
Length:
49.5 in [1255mm]
Wing Area:
564 in
2
[36.4 dm
2
]
Wing Loading:
22– 26 oz/ft
2
[6779 g/dm
2
]
SPECIFICATIONS
INSTRUCTION MANUAL
Radio: 5 channel radio
Engine: .46 - .55
[ 7- 9cc] 2-stroke glow engine,
.70 (11.5 cc) 4-stroke glow engine
Motor: Great Planes RimFire .55
(42-60-480) Outrunner Brushless
GPMA1015
© 2016 Great Planes Model Mfg. A subsidiary of Hobbico,
®
Inc.
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GREAT PLANES ULTRA SPORT 46 Specifications

General IconGeneral
CategoryToy
Radio System4-channel
ConstructionBalsa and plywood
Engine Size.40 - .46 cu in (6.5 - 7.5 cc) 2-stroke
Servos4 standard
Skill LevelIntermediate

Summary

SPECIFICATIONS

WARRANTY

Warranty Terms

Details Great Planes warranty policy and limitations for the kit.

INTRODUCTION

Model Background

Provides background on the Ultra Sport .46/EP's development and ARF version.

ACADEMY OF MODEL AERONAUTICS

AMA Membership Benefits

Explains the advantages of AMA membership for model pilots.

FAA INFO

UAS Registration Requirements

Informs new owners about FAA requirements for unmanned aircraft systems.

SAFETY PRECAUTIONS

General Safety Guidelines

Emphasizes the model is not a toy and requires careful assembly and operation.

DECISIONS YOU MUST MAKE

Glow Engine Selection

Lists recommended glow engines and accessories for the model.

Brushless Electric Motor Options

Details suitable electric motors, ESCs, and batteries.

Radio Equipment Requirements

Specifies necessary radio systems, servos, and related parts.

ADDITIONAL ITEMS REQUIRED FOR ELECTRIC MOTOR INSTALLATION

ADDITIONAL ITEMS REQUIRED FOR GLOW ENGINE INSTALLATION

ADDITIONAL ITEMS REQUIRED Adhesive and Building Supplies

Optional Supplies and Tools

IMPORTANT BUILDING NOTES

Thin CA Glue Usage

Explains the use of thin CA glue for reinforcing threads with a specific symbol.

Threadlocker Application

Advises on using threadlocker for screws and nuts, with an exception.

Epoxy Usage Guidelines

Recommends using 6-minute or 30-minute epoxy based on assembly time.

Drilling Holes

Indicates when and how to drill holes using specific drill bit sizes.

KIT CONTENTS

Identification of Kit Components

Lists all parts included in the kit with corresponding numbers.

MODEL INSPECTION

Checking Part Quality

Instructs users to inspect all parts for defects or missing items before building.

ORDERING REPLACEMENT PARTS

How to Obtain Spare Parts

Explains the process for ordering replacement parts and where to find dealers.

PREPARATIONS

Securing Control Surfaces

Advises checking and reinforcing control surface hinges with CA glue.

Tightening Covering

Details how to use a covering iron on low temperature to tighten the model's covering.

ASSEMBLE THE WING

Aileron Servo Installation

Guides through the process of installing the aileron servo in the wing panel.

Join the Wing Panels

Explains how to join the two wing halves using epoxy and joiners.

Install the Retracts

Details the installation steps for the retractable landing gear system.

ASSEMBLE THE FUSELAGE

Install the Tail

Guides the installation of the horizontal and vertical stabilizers and tail wheel.

Install the Rudder and Elevator Servo

Covers the installation of servos for the rudder and elevator controls.

ELECTRIC MOTOR INSTALLATION

Firewall Preparation

Details drilling holes and installing blind nuts on the firewall for motor mounting.

Motor Box Assembly

Explains the construction and installation of the electric motor box.

GLOW ENGINE INSTALLATION

Firewall Preparation for Glow Engine

Guides on drilling firewall holes for glow engine mounting positions.

Engine Mounting Positions

Illustrates the two available mounting positions for the glow engine on the firewall.

Engine Mount Attachment

Details attaching the engine mount to the firewall and fitting the engine.

Fuel Tank Installation

Covers the installation of the fuel tank tray, hook and loop strap, and the fuel tank itself.

Throttle Servo and Pushrod Setup

Guides on installing the throttle servo, assembling the pushrod, and connecting it.

Throttle Servo Adjustment

Explains positioning the throttle servo and adjusting throttle control for smooth operation.

INSTALL THE COWL

Cowl Trimming and Fitting

Provides instructions on trimming the cowl for engine clearance and cooling air.

Propeller and Spinner Installation

Details balancing the propeller and installing it with the spinner.

APPLY THE DECALS

Decal Application Technique

Explains how to apply die-cut decals using a soap and water solution for positioning.

GET THE MODEL READY TO FLY

Check the Control Directions

Instructs on verifying that control surfaces move correctly in response to transmitter inputs.

Set the Control Throws

Guides on measuring and setting the desired travel amounts for control surfaces.

Finish the Model

Covers final assembly steps like installing the belly pan and canopy.

BALANCE THE MODEL LATERALLY

Lateral Balance Procedure

Explains how to balance the model side-to-side by adding weight.

BALANCE THE MODEL (C.G.)

Center of Gravity (C.G.) Setting

Details the critical procedure for setting the model's center of gravity for stable flight.

PREFLIGHT

Identify Your Model

Advises on marking the model with owner identification and AMA/FAA numbers.

Charge the Batteries

Provides guidelines for charging transmitter and receiver batteries, including initial conditioning.

Ground Check and Range Check

Outlines procedures for checking engine operation, controls, and radio range before flight.

ENGINE SAFETY PRECAUTIONS

General Engine Safety

Lists essential safety rules for handling fuel, starting, and running glow engines.

ELECTRIC MOTOR SAFETY PRECAUTIONS

LiPo Battery and Motor Safety

Covers crucial safety measures for electric motors, LiPo batteries, and charging.

AMA SAFETY CODE (excerpts)

General Flying Rules

Excerpts from the AMA safety code regarding airworthiness and safe flying practices.

Radio Control Rules

Excerpts from the AMA safety code concerning radio control operations and frequency usage.

FLYING

Fuel Mixture Adjustments

Explains how to adjust fuel mixture for optimal engine performance and prevent dead-sticks.

Takeoff Procedure

Guides on performing safe takeoffs, including runway checks and throttle application.

Flight Maneuvers and Trimming

Advises on initial flights, trimming, and practicing maneuvers.

Landing Procedure

Details the steps for executing a safe landing approach and touchdown.

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