Green Power CC1200-NG User Manual

CONTENT
INTRODUCTION ..................................................................................................................................1
SAFETY RULES .................................................................................................................................... 2
COMPONENT IDENTIFICATION.....................................................................................................4
POWER PANEL LIST ..........................................................................................................................6
MAIN TECHNICAL SPECIFICATION AND DATA TABLE 1 ......................................................9
MAIN TECHNICAL SPECIFICATION AND DATA TABLE 2 ....................................................10
RUNNING CONDITION .................................................................................................................... 11
E
NVIRONMENT REQUIREMENT ............................................................................................................11
G
AS REQUIREMENT.............................................................................................................................11
OPERATION........................................................................................................................................12
P
RE-START PREPARATION ....................................................................................................................12
Generator Location........................................................................................................................12
Remove tightening brackets ...........................................................................................................12
Install the Support Leg (only for CC1500~CC5000 frame type generator sets)............................12
Add Engine Oil...............................................................................................................................13
Connect Generator to Gas Supply Source .....................................................................................13
Connect the Storage Battery ..........................................................................................................13
Grounding ......................................................................................................................................14
S
TARTING THE ENGINE ........................................................................................................................15
C
ONNECTING ELECTRICAL LOADS ......................................................................................................16
STOPPING THE ENGINE ........................................................................................................................16
P
OWER MANAGEMENT........................................................................................................................16
W
AT TA GE REFERENCE CHART.............................................................................................................17
MAINTENANCE .................................................................................................................................18
E
NGINE MAINTENANCE.......................................................................................................................19
Engine Oil ......................................................................................................................................19
Spark Plug......................................................................................................................................19
Air Filter ........................................................................................................................................20
Air-fuel Mixer.................................................................................................................................20
Cleaning.........................................................................................................................................20
G
ENERATOR MAINTENANCE ...............................................................................................................21
M
AINTENANCE SCHEDULE ..................................................................................................................21
COMMON BREAKDOWNS AND TROUBLESHOOTING ........................................................... 22
STORAGE ............................................................................................................................................ 23
E
NGINE STORAGE................................................................................................................................23
G
ENERATOR STORAGE ........................................................................................................................23
TRANSPORTATION ..........................................................................................................................23
ACCESSORY .......................................................................................................................................24
H
OW TO INSTALL FOUR-WHEEL GENERATOR SET .................................................................................24
H
OW TO INSTALL TWO-WHEEL (CC3000/4000/5000) GENERATOR SET ................................................25
HOW TO INSTALL TWO-WHEEL (CC1500/2000) GENERATOR SET .........................................................26
H
OW TO OPERATE DUAL FUEL (NG/LPG) GENERATOR SET ..................................................................27
GENERATOR CIRCUIT DIAGRAM ............................................................................................... 28

Green Power CC1200-NG Specifications

General

Brand	Green Power
Model	CC1200-NG
Category	Portable Generator
Language	English

Summary

Introduction

Meaning of Product Model

Explains the naming convention for generator models based on codes.

Generator Types

Illustrates and categorizes the main structural types of generators.

Safety Rules

General Safety Precautions

Covers critical warnings regarding exhaust, voltage, sparks, heat, and fuel hazards.

Component Identification

Frame Type Components

Identifies parts of the generator when configured as a frame type.

Portable Type Components

Identifies parts of the generator when configured as a portable type.

Power Panel List

Control Panel Elements

Lists and describes electrical elements found on various generator control panels.

Running Condition

Environment and Gas Requirements

Details required temperature, altitude, and gas pressure for proper operation.

Operation

Pre-start Preparation Steps

Covers generator location, bracket removal, and support leg installation.

Engine Oil and Gas Connection

Instructions for adding engine oil and connecting the gas supply source.

Storage Battery Connection

Guide for connecting the storage battery for electric start models.

Grounding Procedure

Explains the necessity and method for properly grounding the generator.

Starting the Engine

Step-by-step guide for starting the generator using recoil or electric start.

Connecting and Stopping Loads

Procedures for connecting electrical loads and safely stopping the engine.

Generator Capacity Management

Guidance on calculating power needs and managing generator load capacity.

Wattage Reference Chart

Provides approximate running and starting wattage for common equipment.

Maintenance

Maintenance Importance and Safety

Stresses the importance of timely maintenance and adherence to safety guidelines.

Engine Oil and Spark Plug Servicing

Details procedures for changing engine oil and servicing spark plugs.

Air Filter and Air-fuel Mixer Maintenance

Instructions for cleaning the air filter and notes on the air-fuel mixer.

General Cleaning Procedures

Guidelines for cleaning the exterior surfaces and engine components.

Generator Maintenance Overview

General upkeep recommendations for the generator unit.

Parts Maintenance Schedule

Outlines service intervals for key generator parts based on runtime.

Common Breakdowns and Troubleshooting

Troubleshooting Guide

Lists common problems, their causes, and recommended solutions for generator issues.

Storage and Transportation

Engine and Generator Storage

Procedures for properly storing the engine and the complete generator unit.

Transportation Guidelines

Instructions for safely transporting the generator set.

Accessory Installation

Installing the Four-Wheel Generator Set

Step-by-step guide for attaching the four-wheel kit to the generator.

Installing the Two-Wheel Generator Set (CC3000/4000/5000)

Instructions for assembling the two-wheel kit for specific generator models.

Installing the Two-Wheel Generator Set (CC1500/2000)

Instructions for assembling the two-wheel kit for other specific generator models.

Dual Fuel Operation

Operating with Nature Gas (NG)

Guide for switching the fuel selector to operate using Nature Gas.

Operating with Liquefied Petroleum Gas (LPG)

Guide for switching the fuel selector to operate using LPG.

Generator Circuit Diagrams

Single Voltage Generator Circuit Diagram

Electrical schematic for single voltage generator models with electric start.

Dual Voltage Generator Circuit Diagram

Electrical schematic for dual voltage generator models with electric start.

Three-Phase Generator Circuit Diagram

Electrical schematic for CC5000 three-phase generator models with electric start.