Green Power CC5000-NG - User Manual

CONTENT
INTRODUCTION ..................................................................................................................................1
SAFETY RULES .................................................................................................................................... 2
COMPONENT IDENTIFICATION.....................................................................................................4
POWER PANEL LIST ..........................................................................................................................6
MAIN TECHNICAL SPECIFICATION AND DATA TABLE 1 ......................................................9
MAIN TECHNICAL SPECIFICATION AND DATA TABLE 2 ....................................................10
RUNNING CONDITION .................................................................................................................... 11
E
NVIRONMENT REQUIREMENT ............................................................................................................11
G
AS REQUIREMENT.............................................................................................................................11
OPERATION........................................................................................................................................12
P
RE-START PREPARATION ....................................................................................................................12
Generator Location........................................................................................................................12
Remove tightening brackets ...........................................................................................................12
Install the Support Leg (only for CC1500~CC5000 frame type generator sets)............................12
Add Engine Oil...............................................................................................................................13
Connect Generator to Gas Supply Source .....................................................................................13
Connect the Storage Battery ..........................................................................................................13
Grounding ......................................................................................................................................14
S
TARTING THE ENGINE ........................................................................................................................15
C
ONNECTING ELECTRICAL LOADS ......................................................................................................16
STOPPING THE ENGINE ........................................................................................................................16
P
OWER MANAGEMENT........................................................................................................................16
W
AT TA GE REFERENCE CHART.............................................................................................................17
MAINTENANCE .................................................................................................................................18
E
NGINE MAINTENANCE.......................................................................................................................19
Engine Oil ......................................................................................................................................19
Spark Plug......................................................................................................................................19
Air Filter ........................................................................................................................................20
Air-fuel Mixer.................................................................................................................................20
Cleaning.........................................................................................................................................20
G
ENERATOR MAINTENANCE ...............................................................................................................21
M
AINTENANCE SCHEDULE ..................................................................................................................21
COMMON BREAKDOWNS AND TROUBLESHOOTING ........................................................... 22
STORAGE ............................................................................................................................................ 23
E
NGINE STORAGE................................................................................................................................23
G
ENERATOR STORAGE ........................................................................................................................23
TRANSPORTATION ..........................................................................................................................23
ACCESSORY .......................................................................................................................................24
H
OW TO INSTALL FOUR-WHEEL GENERATOR SET .................................................................................24
H
OW TO INSTALL TWO-WHEEL (CC3000/4000/5000) GENERATOR SET ................................................25
HOW TO INSTALL TWO-WHEEL (CC1500/2000) GENERATOR SET .........................................................26
H
OW TO OPERATE DUAL FUEL (NG/LPG) GENERATOR SET ..................................................................27
GENERATOR CIRCUIT DIAGRAM ............................................................................................... 28

Summary

Safety Rules

Carbon Monoxide and Ventilation Hazards

Electrical and Grounding Safety

Precautions regarding generator voltage, wiring, and proper grounding to prevent shock.

Fire, Heat, and Gas Hazards

Warnings about sparks, hot surfaces, flammable gases, and fire prevention measures.

Starter Cord and Battery Handling

Guidelines for safe operation of the starter cord and handling of corrosive battery acid.

Operational Cautions and Generator Care

Operation

Generator Location and Bracket Removal

Engine Oil and Battery Connection

Grounding Procedure

Importance of proper grounding for preventing electric shock and consulting an electrician.

Starting the Engine

Engine Start Procedures

Step-by-step guide for starting the engine using either recoil or electric start methods.

Engine Warm-up and Inspection

Connecting Electrical Loads

Connecting Loads to Generator

Steps to connect electrical loads after the engine has stabilized and the circuit breaker is on.

Stopping the Engine

Engine Shutdown Procedure

Steps to safely shut down the generator by turning off loads and the engine switch.

Generator Capacity Management

Avoiding Overload and Power Management

Maintenance

Maintenance Importance and Safety

Emphasizes timely maintenance, using genuine parts, and following safety instructions.

Engine Maintenance

Engine Oil and Spark Plug Service

Procedures for changing engine oil and servicing the spark plug, including specifications.

Air Filter and Air-fuel Mixer

Air Filter Cleaning and Mixer Warnings

Generator Maintenance

General Care and Maintenance Schedule

Instructions for keeping the generator clean and a schedule for service intervals.

Common Breakdowns and Troubleshooting

Starting and Running Issues

Troubleshooting for failure to start, rough running, and engine shutdown problems.

Power Output and AC Issues

Resolving insufficient power, overheating, no AC output, and circuit breaker tripping.

Storage

Engine and Generator Storage Procedures

Dual Fuel Operation (NG;LPG)

Green Power CC5000-NG Specifications

General

Engine Type	4-Stroke OHV
Engine Displacement	224 cc
Starting Watts	5000 W
Running Watts	4000 W
Fuel Type	Gasoline
Power Output	120V / 240V
Fuel Tank Capacity	4.0 gal
Starting Method	Recoil
Outlet Types	Two 120V 20A Outlets, One 120/240V Twist-Lock Outlet