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Greenlee 854DX User Manual

Greenlee 854DX
32 pages
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INSTRUCTION MANUAL
854DX
Electric Bender
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
52067681 © 2014 Greenlee Textron Inc. 5/14
Patents Pending
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Greenlee 854DX Specifications

General IconGeneral
BrandGreenlee
Model854DX
CategoryFitness Equipment
LanguageEnglish

Summary

854DX Electric Bender Product Overview

Critical Safety Information

Understanding Hazard Symbols and Warnings

Explains hazard symbols, signal words, and general danger classifications.

Electrical, Environmental, and PPE Safety

Covers electrical safety, hazardous environments, apparel, and eye protection.

Safe Operation and Handling Practices

Covers guards, tool removal, starting, pinch points, and tool stability.

Extension Cords and Bending Precautions

Addresses extension cords, shoe selection, and overbending.

Maintenance and Inspection Safety

Covers inspection of parts, tool maintenance, and using recommended accessories.

Manual Purpose and Scope

Grounding Instructions

Technical Specifications

Component Identification Guide

Numbered Parts Identification

Labels and identifies numbered components of the bender.

Decals and Label Identification

Lists and identifies various decals and labels on the bender.

Key Bender Features

Bender Transport and Positioning

Ground Transport Methods

Instructions for moving the bender on the ground using handles.

Forklift and Crane Transport

Guidelines for lifting and moving the bender with forklift or crane.

Setup and Operation Basics

Initial Setup and Electrical Connections

Steps for positioning, plugging in, and connecting the pendant.

Starting the Bending Process

Introduces safe operation and initial bending steps.

Engaging Bending Rollers

Details engaging rollers for different conduit sizes and types.

Conduit Loading and Alignment

Instructions for loading conduit and aligning the shoe for bending.

Performing Bends and Using Jog

Steps for bending conduit, including jog and UNLOAD functions.

Using Programmed Bending Functionality

Explains how to set and use programmed angles for bending.

Optional PVC-Coated Conduit Bending

PVC Shoe Installation Guide

Steps for installing the optional PVC shoe group.

Mode Selection for PVC Bending

Instructions for switching between pipe modes for accurate bending.

Squeeze Adjustment Procedure

Illustrated Bending Glossary

Conduit Bending Instructions

Making 90° Stub Bends

Instructions and tables for making 90° stub bends.

Calculating Offset Bends

Guidance for calculating and making offset bends around obstructions.

Advanced Bending Techniques

Stub Bend Marking Methods

Details marking procedures for stub bends using height and distance.

Offset Bends for Obstruction Clearance

Steps for creating offsets to clear obstacles.

Offsets Towards Obstructions

Instructions for creating offsets when working towards an obstruction.

Saddle and U-Bend Configurations

Steps for creating three, four-bend saddles, and U-bends.

Additional Bending Data Tables

Maintenance and Troubleshooting

Shoe Assembly Reinstallation

Steps for correctly reinstalling the bender's combination shoe.

Fuse Replacement and Bender Zeroing

Instructions for replacing the fuse and zeroing the bender timing.

Shoe Removal and System Reset

Detailed steps for removing the shoe and resetting the bender.