Greenlee GATOR ESG45GL User Manual

INSTRUCTION MANUAL
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
999 4613.0 © 2001 Greenlee Textron 12/01
GATOR
®
ESG45GL
Battery-powered
Cable Cutter
with Two-speed Ram

Greenlee GATOR ESG45GL Specifications

General

Cutting Capacity	1-3/4 in
Type	Battery-powered
Capacity	Up to 45 mm diameter
Battery	Lithium-ion
Handle Type	Ergonomic

Summary

Product Description

Tool Description

Hand-held, battery-operated cable cutters for ACSR, guy strand, and wire rope.

Manual's Purpose

Familiarization with operation and maintenance

To guide personnel on safe operation and maintenance procedures for the ESG45GL cutter.

Safety Warnings and Symbols

Safety Alert Symbol Explanation

Explains the symbol used for hazards and the meaning of signal words like Danger, Warning, Caution.

Electrical Hazard Warnings

Warns about tool's lack of insulation and the need for protective equipment near live electrical lines.

High Pressure Hazards

Advises against checking for oil leaks with hands due to high-pressure injection risk.

Flammable Cleaner Precautions

Warns against using flammable cleaners on the cutter body due to ignition risk.

Further Safety Precautions

Operational Safety

Keep fingers from blades; do not immerse batteries in water or short terminals.

Battery Handling and Storage Safety

Proper storage conditions for batteries and precautions against conductive objects.

Tool Usage and Handling

Wear eye protection; avoid continuous use, improper mounting, and water ingress.

Identification and Specifications

Component Identification

Lists and illustrates the main parts of the ESG45GL cable cutter.

Technical Specifications

Details weight, dimensions, capacity, oil volume, sound level, and vibrations.

Operating the Cutter

Battery Charging and Testing

Procedures for charging the battery and checking its charge status.

Cutting Cable Procedure

Step-by-step guide for positioning cable and performing the cutting operation.

Maintenance Procedures

Maintenance Schedule

Daily, monthly, and annual tasks for inspecting and maintaining the tool.

Hydraulic Oil Maintenance

Instructions for checking and changing hydraulic oil, including oil recommendations.

Cleaning and Storage

Proper methods for cleaning the tool body and storing it safely after use.

Troubleshooting and Service

Initial Troubleshooting

Basic checks like battery charge and contact cleaning before diagnosing issues.

Troubleshooting Common Issues

A table listing common problems, their causes, and suggested solutions.

Service and Support

Contact information for customer service and authorized repair centers.

Disassembly Guide

Hydraulic System Disassembly

Steps for disassembling the hydraulic reservoir, pump, and related parts.

Motor and Gearbox Disassembly

Procedures for taking apart the motor, gearbox, bearings, and shafts.

Reassembly Guide

Motor and Gearbox Reassembly

Steps for reassembling motor, gearbox, bearings, and end cap.

Pump and Hydraulic Reassembly

Instructions for reassembling pump piston, valve stem, and reservoir components.

Final Assembly and Testing

Reattaching housing, filling with oil, installing battery, and performing functional checks.