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Greenlee ESC85 User Manual

Greenlee ESC85
16 pages
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INSTRUCTION MANUAL
GATOR
®
Plus
ESC85
Battery-powered
Cable Cutter
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
52020651 REV 3 © 2008 Greenlee Textron Inc. 3/08
Serialnummer
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Greenlee ESC85 Specifications

General IconGeneral
BrandGreenlee
ModelESC85
CategoryCutter
LanguageEnglish

Summary

Product Description

Product Details

Handheld tool for cutting copper and aluminum cable up to 85 mm (3-1/4") in diameter.

Manual Purpose

Manual Scope

Familiarize personnel with safe operation and maintenance procedures for the ESC85 cable cutter.

Important Safety Information

Safety Signal Definitions

Explains safety symbols and DANGER, WARNING, CAUTION signal words for hazard severity.

Electrical and Personal Safety

Covers electric shock hazards, tool insulation, user training, eye protection, and skin injection risks.

Important Safety Information (Continued)

Operational Safety Precautions

Advises on blade safety, battery handling, cutting steel, tool cooling, and moisture protection.

Battery and General Precautions

Details battery storage rules, charger compatibility, and jobsite safety PPE.

Identification

Component Identification

Illustrates and lists the main components of the ESC85 Cable Cutter with numerical labels.

Specifications

Cable Cutter Specifications

Lists technical details for the cable cutter including dimensions, weight, and capacities.

Battery Specifications

Details the charging voltage and charging time for the tool's battery.

Operation

Battery Charging and Testing

Instructions for charging the battery and interpreting the battery load display.

Cutting Cable Procedure

Step-by-step guide on positioning cable, pulling the trigger, and retracting the ram.

Maintenance

Routine Maintenance Tasks

Includes daily inspection of blades/tool and monthly cleaning, oil checks, and joint lubrication.

Periodic Checks and Procedures

Covers changing hydraulic oil, annual inspection, and checking the oil level.

Recommended Hydraulic Oils

Lists approved hydraulic oil brands and types for the tool.

Troubleshooting

Troubleshooting Preparation

Steps to take before troubleshooting: check battery charge, clean contacts, reinstall battery.

Common Problems and Solutions

Table listing issues like inoperative tool, cutting stops, low battery display, and oil loss with probable causes and remedies.

Disassembly

Disassembly of Main Components

Step-by-step instructions for disassembling the tool's main parts, including housing and trigger.

Disassembly of Pump and Motor Assemblies

Detailed steps for removing and disassembling the pump, motor, gearbox, and bearing components.

Assembly

Assembly of Motor, Gearbox, and Bearing

Steps for reassembling the motor, gearbox, and bearing components with screws and bearings.

Assembly of Pump and Main Components

Instructions for reassembling the pump, piston, and the tool's main components.

Illustration

Housing Components Diagram

Diagram showing exploded view of housing, cover, and related parts with numerical callouts.

Illustration

Cutting Head Components Diagram

Diagram showing exploded view of the cutting head, yoke, blades, and associated hardware.

Illustration

Pump and Motor Assemblies Diagram

Diagram showing exploded view of pump, motor, gearbox, and reservoir components with numerical callouts.

Parts List

Parts List (Items 8-32)

Lists parts for the cutting head, housing, and related components with keys, part numbers, and quantities.

Parts List (Continued)

Parts List (Items 70-111)

Lists parts for the pump housing, motor assembly, gearbox, and related components.

Parts List (Continued)

Parts List (Items 120-156)

Lists parts for relief valve, electrical assembly, and piston pump assembly.

Accessories and Contact Information

Lists cases, batteries, chargers and provides company contact details.

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