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GSMOON KD260-1 User Manual

GSMOON KD260-1
49 pages
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GO-KART [XYKD260] Repair Manual
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GSMOON KD260-1 Specifications

General IconGeneral
BrandGSMOON
ModelKD260-1
CategoryUtility Vehicle
LanguageEnglish

Summary

Service Notice and Identification

Identification Number Location

Locating vehicle and engine identification numbers for reference.

Go-Kart Main Specifications

Vehicle Dimensions and Engine Details

Technical dimensions, engine capacity, bore, stroke, power, and torque.

Tire Pressure and Weight Data

Standard Torque Specifications

Torque Values for Fasteners

Detailed torque settings for various screws and bolts in N.m.

Lubrication System Guide

Engine Lubricating Oil Requirements

Recommended oil types and capacities for crankcase, gear case, and clutch.

Structure Diagrams

Troubleshooting Engine Starting

Diagnosing Starting Problems

Flowchart to diagnose issues with starting the engine.

Troubleshooting Engine Performance

Addressing Power and Speed Issues

Troubleshooting guide for low power or inability to reach high speed.

Troubleshooting System Faults

Performance and Temperature Diagnosis

Diagnosing issues related to engine temperature and performance.

Troubleshooting Engine Operation

Idle and Low-Speed Operation Issues

Identifying causes for abnormal engine sounds at idle or low speeds.

Troubleshooting High-Speed Issues

High-Speed Performance Problems

Diagnosing problems related to engine performance at high speeds.

Troubleshooting Movement Issues

Vehicle Not Moving at High Speed

Troubleshooting steps for when the vehicle fails to move at higher speeds.

Troubleshooting Electrical Issues

Battery and Power Supply Problems

Diagnosing problems related to battery charge and power supply.

Troubleshooting Ignition and Charging

Overcharge and No Spark Conditions

Troubleshooting for charging system overcharge and lack of spark.

Inspections and Maintenance Schedule

Maintenance Period Checklist

Schedule for regular maintenance items like oil, filters, and spark plugs.

Brake System Adjustments

Brake Pedal Free Travel and Bleeding

How to adjust brake pedal free play and bleed brake lines.

Wheel System Checks

Tire Pressure and Fastener Tightness

Checking tire pressure and tightening wheel fasteners.

Transmission System Maintenance

Transmission Case and Lubricant Procedures

Inspecting transmission case for leaks and replacing lubricating oil.

Ignition System Operation

Spark Plug and Timing Procedures

Installing spark plugs, checking gaps, and ignition timing procedures.

Engine Operation and Air Filter

Idle Speed and Air Filter Replacement

Adjusting idle speed and procedures for changing the air filter.

Lubricating Oil Level and Filter Service

Oil Level Check and Filter Replacement

Procedures for checking oil quantity and replacing the oil filter.

Accelerator and Cooling Systems

Accelerator Pedal Operation Check

Checking accelerator pedal free travel and smooth operation.

Oil System Troubleshooting

Engine Start and Power Issues Diagnosis

Diagnosing problems like no start, no power, or engine stopping during acceleration.

Electricity Enrichment Valve (EEV) Service

EEV Inspection and Disassembly Steps

Procedures for inspecting, testing resistance, and disassembling the EEV.

Cut Air Valve (CAV) Service

CAV Inspection and Replacement Procedures

Steps for inspecting, replacing, and disassembling the cut air valve.

Vacuum Plunger and Floater Room Service

Vacuum Plunger Inspection and Installation

Checking and installing the vacuum plunger and its components.

Ejector and Oil Tank Component Service

Ejector System Installation Steps

Installing main, sub ejectors, and related screws.

Oil Switch Functionality and Testing

Oil Switch Testing and Maintenance

Testing the oil switch and ensuring proper oil stream and pressure.

Cooling System Inspection Procedures

Radiator Lid and Pressure Testing

Inspecting the radiator lid and performing pressure tests on the cooling system.

Engine Disassembly Procedures

Temperature Control Switch Removal

Steps to remove the temperature control switch.

Front Wheels and Steering System

Front Wheel and Steering Disassembly

Steps for disassembling front wheels and steering components.

Seat System Service

Seat and Safety Belt Disassembly

Procedures for removing seats and safety belts.

Rear Drive Line System Service

Rear Drive Line Disassembly Steps

Steps for disassembling the rear drive line components.

Electric System Overview and Maintenance

Battery Maintenance and Charging Guide

Periodic inspection, capacity check, and charging procedures for the battery.

Ignition System Maintenance and Troubleshooting

Igniter and Spark Plug Checks

Inspecting igniter, spark plug, and resistance values for ignition coil.

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