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h/p/cosmos mercury User Manual

h/p/cosmos mercury
213 pages
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h/p/cosmos sports & medical gmbh Am Sportplatz 8 DE 83365 Nussdorf-Traunstein / Germany
phone +49 86 69 86 42 0 fax +49 86 69 86 42 49 email@h-p-cosmos.com www.h-p-cosmos.com
file: n:\article\cos14310m5-v1_06hpc-en\20120215_cos14310m5-v1.06hpc-en_manual_h-p-cosmos_running_machine.doc
© 2012 h/p/cosmos sports & medical gmbh author: fh created 15.02.2012 printed 15.02.2012 page: 1 of 213
running machine
manual
Operating instructions and service manual
h/p/cosmos running-machine series:
N 150/50 (mercury)
N 170-190/65 (quasar / pulsar)
N 200-450/75-300 (venus / saturn)
running machine model name
h/p/cosmos mercury
h/p/cosmos mercury med
h/p/cosmos quasar
h/p/cosmos quasar med
h/p/cosmos pulsar
h/p/cosmos pulsar 3p
h/p/cosmos stratos
h/p/cosmos stratos med
h/p/cosmos stellar
h/p/cosmos stellar med
incl. lt-models
running machine model name
h/p/cosmos locomotion 150/50 E med
h/p/cosmos locomotion 150/50 DE med
h/p/cosmos Kistler Gaitway II F
h/p/cosmos Kistler Gaitway II S
h/p/cosmos venus - all sizes
h/p/cosmos saturn - all sizes
manual-version
MCU5-v1.06
Revision 20120210
manual order-no.:
[cos14310m5-v1.06hpc-en]
development, production, sales & service
h/p/cosmos sports & medical gmbh
Am Sportplatz 8
DE 83365 Nussdorf-Traunstein
Germany
phone +49 86 69 86 42 0
fax +49 86 69 86 42 49
service@h-p-cosmos.com
www.h-p-cosmos.com

Table of Contents

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h/p/cosmos mercury Specifications

General IconGeneral
Motor PowerAC-Motor: 1.5 kW (2.0 HP)
Running Surface150 x 50 cm (59 x 20 inch)
Display TypeLCD
ProgramsYes
DisplayLCD

Summary

Introduction to h/p/cosmos Running Machines

Running Machine Model Overview

Visual overview of various h/p/cosmos running machine models.

Device Description and Intended Use

Details the function and purpose of the h/p/cosmos treadmill device.

Subject Positioning on Treadmill

Specifies the correct placement of the user on the running deck for safe operation.

Treadmill-Patient Interface

Describes the physical contact points between the patient and the device.

Device Components and Accessories

Details the main components, software, and optional accessories of the treadmill system.

Mechanical Characteristics

Provides technical specifications regarding the physical dimensions and build of the treadmills.

Performance Claims and Data

Outlines the treadmill's capabilities in simulating speeds and gradients.

Specific Safety and Performance Claims

Highlights specific safety features and performance claims made by the manufacturer.

Emergency Stop Button Functionality

Describes the placement, function, and importance of emergency stop buttons.

Safety, Warnings, Precautions, and Prohibitions

General Safety Precautions and Warnings

Provides comprehensive safety rules, regulations, prohibitions, and warnings for safe treadmill operation.

Emergency Exit and Dismount Procedures

Details how to safely exit the device in an emergency situation.

Emergency Stop and Safety Stop Functions

Explains the different types of emergency stop devices and their operational functions.

General Safety Instructions

Provides essential guidelines for safe device operation and maintenance.

Safety and Operation Instructions

Covers specific safety regulations and operational procedures for the running machine.

Electric Safety and Protection

Details electrical safety classifications, protection degrees, and wiring standards.

Patient Security Standards

Explains patient protection measures according to medical device standards.

Potential Equalization Procedure

Describes the importance and procedure for potential equalization connections.

Connecting External Units Safely

Provides guidance on safely connecting external devices used outside medical areas.

Medical Electrical Systems

Defines medical electrical systems and their safety requirements.

Subject's Surrounding Safety Zone

Specifies the required safety clearance around the subject during operation.

Protection Against Electrical Shock

Details measures to protect users from the danger of electrical shocks.

Environmental Requirements for Operation

Outlines the necessary environmental conditions for proper and safe device operation.

Medical Device Software Safety

Discusses software classification, risk management, and safety features.

Connecting External Devices via Interface

Provides guidelines for connecting external host and auxiliary devices via interfaces.

Programmable Medical Systems (PEMS)

Covers PEMS, in-house production, and system integration responsibilities.

Safety Standards and Norms

Details the safety standards and norms the running machines comply with.

VDE and IEC EN Norms

Specifies compliance with VDE and IEC EN standards for different applications.

EMC Electromagnetic Compatibility

Details the EMC compliance for sports and medical applications.

General EMC Advice

Provides general advice regarding electromagnetic compatibility and device assignment.

Medical Device Directive (MDD) and Safety Standards

Explains compliance with MDD directive and safety standards for medical devices.

Application, Indication, and Contra-Indication

Fields of Application and Intended Use

Defines the intended applications and usage fields for the running machines.

Sports and Fitness Application

Describes the use of running machines for professional sports and fitness training.

Medical Field Application

Details the applications of medical treadmills in diagnostics and therapy.

Risks Associated with Treadmill Application

Highlights potential risks and problems that can arise from incorrect application or overload.

Risk vs. Benefit of Treadmill Use

Compares the benefits of treadmill application against its controllable risks.

Contraindications for Use

Lists absolute and relative contraindications to be aware of before treadmill application.

Treadmill Ergometry for ECG Stress Test

Explains the use of treadmills for cardiology ECG stress tests.

Gait Analysis and Rehabilitation with Force Plates

Describes gait analysis and therapy using treadmills with force measurement plates.

Gait Analysis for Neurologic Patients

Details gait analysis and rehabilitation for neurologic patients using treadmills.

Installation and Commissioning Procedures

Transport, Unpacking, and Packaging

Provides instructions on handling and unpacking the running machine and its accessories.

Transporting to Different Floors and Through Doors

Offers guidance on maneuvering the machine through tight spaces and to different levels.

Mechanical Installation Requirements

Details the necessary mechanical setup, including safety zones and floor requirements.

Electrical Installation Guidelines

Covers power supply requirements, connections, and safety standards for electrical installation.

Understanding the Name Plate

Explains the information provided on the device's name plate.

Electric Safety Measurements

Describes the mandatory electric safety tests and recording of first measured values.

Potential Equalization Procedure

Details the connection procedure for potential equalization in medical environments.

UserTerminal Plug Assignments

Illustrates the plug assignments for connecting devices to the UserTerminal.

Starting the Running Machine

Provides step-by-step instructions on how to safely start the running machine.

Emergency Stop and Emergency Off Functions

Explains the function and usage of emergency stop and emergency off buttons.

Installation Checklist and Overview

Provides a checklist for verifying proper installation and setup before operation.

Operation of the Running Machine

User Terminal Operation

Describes the UserTerminal, keyboard, and display functions for machine control.

User Terminal Keyboard Functions

Details the basic functions and operation of the keyboard keys.

User Terminal Display Information

Explains the information shown on the LCD displays and status LEDs.

Display Configuration Details

Provides a detailed breakdown of the standard display configuration and values.

Modes of Operation

Introduces the four primary modes of operation: Manual, Profile, Cardio, and Test.

General Operation Notes

Provides general notes regarding the interface and data communication during operation.

Acceleration Levels and Intensity

Explains the available acceleration levels and their application in different modes.

Manual Mode Operation

Details how to initiate and control the running machine in manual mode.

Automatic Mode Operation

Describes the automatic mode for training profiles, heart rate control, or test profiles.

Profile Mode Training Programs

Outlines the pre-programmed training profiles and their customization options.

Manual Adjustment of Profile Mode

Explains how to manually adjust parameters within the profile mode during operation.

Profile Outlines and Data

Provides detailed data tables for various pre-programmed training profiles.

Cardio Mode General Notes

General safety instructions and warnings specific to the Cardio mode operation.

Cardio Mode Application and Control

Describes how the Cardio Mode controls the machine based on heart rate.

Cardio Mode Operation Steps

Details the step-by-step procedure for operating the Cardio mode.

Manual Adjustments in Cardio Mode

Explains how to manually adjust parameters while in Cardio mode.

Test Mode and Program Profiles

Provides general notes on test profiles, including safety and usage guidelines.

Test Profiles and Applications

Lists various available test profiles and their specific fields of application.

Test Mode Operation Steps

Details the operational steps for using the Test mode.

UKK 2 km Walk Test Procedure

Explains the procedure, calculation, and benefits of the UKK 2 km walk test.

Programming Example: UKK Walk Test

Provides a step-by-step guide for programming the UKK walk test.

Programming Example: Free Definable Profile

Guides the user through creating and programming a custom profile.

Optional Settings and Configurations

Control and Display Settings

Covers settings for device control, display options, and error acknowledgments.

Selecting User Options

Explains how users can select and configure various device options.

List of User and Optional Functions

Provides a detailed list and description of user-configurable options and functions.

Standard User Option Settings

Lists the default settings for various user options, including adjustable ranges.

Administrator Options Overview

Details administrator-level settings accessible only by authorized service personnel.

List of Administrator Options

Provides a comprehensive list of administrator options and their functions.

Standard Administrator Option Settings

Lists the default settings and adjustable ranges for administrator options.

List of Running Machine Types

Details different running machine types and their corresponding configuration settings.

Maintenance and Safety Inspections

Preventive Maintenance Program

Recommends an annual preventive maintenance contract for device safety and reliability.

Immediate Maintenance Checks

Lists conditions requiring immediate maintenance actions for safety and device integrity.

Regular Inspections and Examinations

Outlines the schedule and requirements for periodic safety and operational checks.

Visual Inspections for Damage and Wear

Describes visual checks for damages on the device, accessories, and internal components.

Protective Earth Resistance Measurement

Details the procedure for measuring protective earth resistance according to safety standards.

Isolation Resistance Measurement

Explains how to measure isolation resistance between live parts and earth.

Equivalent Leakage Current Measurement

Details the measurement of equivalent leakage current according to safety standards.

Leakage Current Measurement

Describes methods for measuring leakage current under operating conditions.

Electric Safety Testing Procedures

Covers the use of electric safety testers and the importance of measurements.

Building Electrical Safety Checks

Outlines checks for building electrical installations, RCDs, and earth leakage current.

Running Belt and Surface Lubrication

Provides instructions and precautions for lubricating the running belt and surface.

Lubrication for Devices Without Auto Oil-Pump

Details lubrication for models with UserTerminal but no automatic oil pump.

Lubricant Test Procedure

Explains how to perform a lubricant test using paper tissues to assess oil film condition.

Lubrication for Devices Without UserTerminal/Auto Pump

Describes lubrication for devices without UserTerminal and automatic oil-pump.

Lubrication for Cycle/Wheelchair Models

Covers lubrication for models with automatic oil-pump, designed for cycle/wheelchair use.

Running Belt Tension and Adjustment

Details how to check and adjust the tension and centering of the running belt.

Centering the Running Belt

Provides steps for adjusting the running belt to ensure it stays centered.

Driving Belt Tension Control

Explains the importance of correct driving belt tension and how to check it.

Hygiene and Interior Cleaning

Provides instructions for cleaning the device's interior and external surfaces.

Speed Sensor and Light Barrier Maintenance

Details the cleaning and adjustment procedures for speed sensors and light barriers.

Light Barrier Adjustment at Belt Re-entry Zones

Covers cleaning and adjusting light barriers located at belt re-entry zones.

Spare Parts and Consumables

Lists available spare parts and consumables for the running machines.

Troubleshooting Common Issues

Troubleshooting Mechanical and Noise Issues

Addresses mechanical problems and noise issues, often related to leveling or stand.

Troubleshooting Running Belt Adjustment

Provides solutions for issues related to the running belt's centering and tension.

Fuse Identification and Troubleshooting

Identifies different types of fuses used in the device and their locations.

Troubleshooting Interference Factors

Discusses sources of interference, including electrostatic discharge and external sources.

Voltage at Device Housing and Electric Shock Hazards

Addresses potential electrical shock hazards related to the device housing and earth connections.

Troubleshooting POLAR Heart Rate System

Details common malfunctions and interference sources for the POLAR heart rate system.

Troubleshooting RS232 Interface Issues

Covers common causes and troubleshooting steps for RS232 interface problems.

Control Unit Malfunctions

Addresses potential malfunctions of the control unit, often due to battery issues.

Error Messages on Devices with UserTerminal

Details specific error messages and their meanings for devices with a UserTerminal.

Error Messages for Devices Without UserTerminal

Explains error messages conveyed via acoustic signals for devices without a display.

Resetting Error Messages

Provides instructions for resetting specific error messages using option settings.

Technical Data and Specifications

Technical Data: 150/50 Running Machines

Presents detailed technical specifications for the 150/50 series running machines.

Technical Data: 170-190/65 Running Machines

Provides detailed technical specifications for the 170-190/65 series running machines.

Technical Data: Oversize Running Machines

Details technical specifications for the larger, oversize series running machines.

EMC Compatibility Guidance and Declaration

Provides guidance and declarations on electromagnetic compatibility for the equipment.

Interface Compatibility Information

Lists compatible medical products and software for use with h/p/cosmos treadmills.

Additional Interface Information

Offers further details and recommendations on interface protocols and system connections.

Accessories and Options for Running Machines

Arm Supports for Body Weight Support and Safety

Describes the arm support system, its applications, and adjustment features.

Arm Support Safety and Operation Precautions

Details safety precautions and operational guidelines for adjusting the arm supports.

Additional Keyboard and Stop-Button for Arm Support

Introduces the additional keyboard and stop button for enhanced control and safety.

Adjustable Handrails with Gear Tooth Locking

Describes the height and width adjustable handrails and their safety features.

Parallel Bar Handrails with Gas Struts

Details the adjustable parallel bar handrails available for the locomotion series.

Adjustable Therapist Seat and Foot Support

Explains the ergonomic therapist seat and adjustable foot supports for therapy use.

Special Handrail Options

Presents various optional handrails and custom-made devices available.

h/p/cosmos Airwalk SE 135 Unweighting System

Details the dynamic unweighting system for manual locomotion therapy and its features.

h/p/cosmos Airwalk Unweighting System

Provides hazard notes and usage instructions for the pneumatic unweighting system.

Safety Arch with Chest Belt and Harness

Describes the safety arch, chest belt, and harness for stress testing and fall prevention.

Reversible Running Belt for Downhill Simulation

Explains the function and operation of the reversible running belt for downhill simulation.

Pull Cord Actuator (Lanyard + Magnet)

Details the pull-cord actuator as a safety feature for stopping the machine.

Retrofitting Additional Safety/Emergency Stops

Covers the installation of retrofitting safety stop and emergency stop buttons.

Monitor and Laptop Arm for Control Unit

Describes the optional movable arm for mounting monitors or laptops with the control unit.

Safety Multiple Socket for Device Connection

Details the safety multiple socket for connecting medical devices and peripheral equipment.

RS232 and USB Interface Options

Explains the digital interfaces, including RS232 and USB converter options.

POLAR Heart Rate Measurement System

Covers the POLAR heart rate system, safety instructions, and transmitter details.

PC Software: h/p/cosmos para control® 4.1

Details the PC software for treadmill control, configuration, and firmware updates.

PC Software: h/p/cosmos para graphics®

Describes the software for performance diagnostics, automation, and data documentation.

PC Software: h/p/cosmos para analysis®

Explains the software for performance diagnostics, training control, and evaluation.

PC Software: h/p/cosmos para motion

Details the software for video analysis and treadmill control for gait and motion analysis.

Certificates and Compliance

TSA Certificate (TÜV) - ISO 9001

Certificate confirming compliance with ISO 9001 quality management standards.

TSA Certificate (TÜV) - EN ISO 13485

Certificate confirming compliance with EN ISO 13485 for medical device quality management.

EC Certificate of Compliance (TSA TÜV)

EC certificate issued by TSA (TÜV) for the treadmill ergometer.

Sports and Fitness Device Compliance Certificate

Certificate confirming compliance for devices intended for sports and fitness use.

Certificate for Medical Devices

Declaration of conformity for the treadmill as a medical device.

Disposal of Equipment

Disassembly and Material Cutting

Instructions for safely disassembling and cutting up device materials.

Disposal of h/p/cosmos Running Machines

Guidance on the recycling of running machine components and materials.

Disposal of Service Oils and Greases

Information on the proper disposal of service oils and greases used for lubrication.

Disposal of h/p/cosmos Running Belts

Details on obtaining materials for running belts and their disposal considerations.

Contact Information

Service Department Contact Information

Provides contact details for the service department for technical inquiries and support.

Sales Department Contact Information

Provides contact details for sales inquiries, orders, and consumables.

h/p/cosmos Headquarters Information

Lists the company headquarters address, phone numbers, and website.

Appendix: Instruction and Commissioning

Instruction on General Operation

Guides on how to hand over the instruction manual and basic safety information.

Instruction on Device Functions

Explains how to operate the machine's functions, safety features, and displays.

Instruction on Maintenance Tasks

Details essential maintenance tasks, including lubrication and leveling adjustments.

Advice and Support Documents

Covers handover of delivery papers, registration forms, and customer brochures.

Confirmation of Commissioning and Instruction

Protocol for confirming receipt and understanding of warnings, instructions, and device delivery.

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