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Haas EC-1600 User Manual

Haas EC-1600
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Haas Technical Documentation
Effective Date:
EC-1600/2000/3000 - Leveling
EC-1600/2000/3000 - Leveling
March, 2006
Introduction
Leveling of the machine is required to obtain the correct right angle geometry of the machine's X, Y, and Z axes,
and to ensure the correct positioning of the tool changer. Incorrect level will result in out-of-round circle milling,
incorrect linear interpolation, and the possibility that the tool changer may drop tools.
NOTE: Many factors can affect a machine’s ability to remain level — the rigidity of the
floor, the stability of the support under the floor, trains or trucks passing nearby,
seismic activity, and so on. Therefore, until your experience shows how often
re-leveling is required, you should check the machine’s level frequently after
it is installed.
NOTE: Anchoring of the EC-1600 is highly recommended if large, heavy, or tall parts
are to be machined, or if the foundation is suspect.
The leveling includes rough and fine leveling and pursuant geometry checks. The following tools are required to
perform this operation:
.0005" bubble level .0005" indicator
50T split tool/T-2089 for CT50, T-2088 for BT50 50T spindle lock tool/T-2080
24" granite parallel 24" granite square
Large magnetic indicator base 1-2-3 blocks
.0005" caliper
The machines are leveled at the factory, using an electronic level. If not available, use a precision bubble level
with each division equal to 0.0005 inch per 10 inches, or .05 mm per meter, or 10 seconds per div
ision. Before
starting, check the accuracy of your level. Set it on the table on the X-axis and record the reading. Then turn it
180
°
and the reading should be the same. If it is not, the level is out of calibration and should be adjusted before
you continue.
Screw all leveling screws through the base until the base is 4" above the floor (3" pad height + 1" of screw
extending from bottom of base). Note that the condition of the foundation may require different heights at some
leveling screws to achieve level.
Machine Front
1 2
3
4
5
6
7
8
Enclosure
Z-Axis
X-Axis
© Copyright 2015 by Haas Automation, Inc. No unauthorized reproduction.
Page 1 of 6
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Haas EC-1600 Specifications

General IconGeneral
BrandHaas
ModelEC-1600
CategoryLathe
LanguageEnglish

Summary

Machine Leveling Procedures

Introduction to Machine Leveling

Explains the importance of correct machine leveling for geometry and function, and potential issues from incorrect level.

Tools Required for Leveling

Lists essential precision tools for accurate machine leveling operations.

X and Z Axis Leveling Process

Details steps for correcting X and Z axis pitch and roll using leveling screws.

Leveling Verification and Final Steps

Describes final checks for X, Y, Z axes, and securing the machine after leveling.

Axis Alignment and Geometry Verification

A-axis Rotation Parallelism

Checks parallelism of the A-axis rotation to the Y-axis.

Platter Face Runout

Measures platter face runout at 90° increments.

Y-axis Tilt Relative to X-axis

Verifies Y-axis tilt against X-axis using precision tools.

Y-axis Tilt Relative to Z-axis

Verifies Y-axis tilt against Z-axis using precision tools.

Tool Changer Alignment Verification

Spindle and Tool Changer Arm Alignment

Verifies the alignment of the tool changer double arm to the spindle using a split tool.

TC Alignment Measurement and Checks

Measures and verifies TC alignment, including arm-to-tool holder distance.

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