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Hamer 125 User Manual

Hamer 125
31 pages
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MODEL 125
OPERATION MANUAL
14650 28
th
Avenue North
Plymouth, MN 55447-4821 USA
TELEPHONE # (763) 231-0100 (800) 927-4674
FAX # (763) 231-0101
WEBSITE: www.hamerinc.com
MADE
IN THE ***
USA
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Hamer 125 Specifications

General IconGeneral
BrandHamer
Model125
CategoryIndustrial Equipment
LanguageEnglish

Summary

IMPORTANT INFORMATION

Assembly Drawing Reference

Guidance on relating assembly drawings to machine serial numbers.

Product Information Disclaimer

Note that images and specs may differ from current product.

General Safety Precautions

Critical safety guidelines to be followed before operating.

SET-UP AND INITIAL ASSEMBLY

Machine Inspection Upon Receipt

Instructions for checking the machine for damage after delivery.

Initial Machine Assembly

Steps for assembling the machine as shown in diagrams.

MACHINE OPERATION BASICS

How the Machine Works

Explanation of the machine's operational cycle and mechanisms.

In-Line Operation Setup

Guidelines for integrating the machine into a production line.

Machine Lubrication Schedule

Recommended lubrication points and frequency for machine maintenance.

WIRE FEED SYSTEM SETUP

Installing and Preparing Wire Spool

Steps for loading and preparing the wire feed system.

Threading Wire into Machine

Detailed procedure for guiding wire through the machine.

Bag Feeding Procedure

Instructions for correctly feeding bags into the machine.

Feed System Pulley Adjustments

Procedures for adjusting feed system drive pulleys.

FEED SYSTEM COMPONENTS

Feed Plates and Their Adjustment

Information on feed plates and their adjustment or replacement.

Wire Feed Lever and Stop

Details on the wire feed lever and stop mechanism.

Wire Feed Wheel

Information regarding the wire feed wheel and its maintenance.

WIRE PATH COMPONENTS

Wire Feed Tube Replacement

Instructions for replacing the wire feed tube.

Double End Die Adjustment

Details on the double end die and its adjustment.

Bag Stop Adjustment

Information on the bag stop and its function.

STAPLE FORMATION MECHANISMS

Cutter Maintenance and Replacement

Procedures for changing or maintaining the cutters.

Packer Arm and Packer Die Removal

Removal and reassembly of the packer arm and die.

Former Driver Removal Procedure

Steps for removing the former driver assembly.

CLUTCH ASSEMBLY 2051-6

Clutch 2051-6 Components

Parts list and diagram for clutch assembly 2051-6.

CLUTCH ASSEMBLY 2051-4

Clutch 2051-4 Schematic and Parts

Schematic and parts list for clutch assembly 2051-4.

CLUTCH SERVICE PROCEDURES

Clutch Removal Steps

Step-by-step guide for removing the clutch unit.

Clutch Disassembly and Reassembly

Procedures for disassembling and reassembling the clutch.

CLUTCH FUNCTIONALITY

Clutch Lubrication

Guidelines for lubricating the clutch assembly.

Clutch Timing Adjustment

Instructions for timing the clutch mechanism correctly.

MACHINE TIMING PROCEDURES

Internal Gear Timing

Procedures for timing the internal gears of the machine.

CLUTCH TROUBLESHOOTING

Actuator Fails to Trip

Troubleshooting steps for when the clutch actuator fails to trip.

Clutch Input/Output Issues

Solutions for when the clutch does not drive or jams.

Clutch Freezing Causes

Addressing issues related to clutch freezing.

GENERAL TROUBLESHOOTING

Staple Formation Problems

Troubleshooting steps for staple formation issues.

Deformed Staple Correction

Diagnosing and correcting deformed staple issues.

MACHINE PERFORMANCE TROUBLESHOOTING

Wire Cutting Issues

Resolving issues with wire cutting straight instead of bending.

Cycle Interruption Problems

Troubleshooting double trips or cycles without a bag.

Machine Stalling Resolution

Addressing machine stalling during the operational cycle.

Packer Arm and Former Issues

Resolving issues with the packer arm and former not cycling.

BAG AND STAPLE QUALITY ISSUES

Bag Tearing Diagnosis

Solutions for bags tearing during the stapling process.

Staple Clinching Adjustment

Adjusting staple clinch tightness for proper bag closure.

PARTS AND INFORMATION

Parts Ordering Guidelines

Guidelines for ordering replacement parts.

Parts Return Procedures

Procedures for returning parts for warranty or exchange.

Comprehensive Parts List

Comprehensive list of machine parts with numbers.

WIRING DIAGRAMS

Model 125-4 Closer Wiring

Electrical schematic for the Model 125-4 Closer.

ACCESSORY PARTS LIST

Model 125 Conveyor Parts

Parts list specific to the Model 125 conveyor accessory.

LIMITED WARRANTY AND RESPONSIBILITIES

Warranty Coverage and Exclusions

Details on Hamer LLC's product warranty coverage and exclusions.

Purchaser's Warranty Responsibilities

Obligations of the purchaser regarding maintenance and parts.

CRITICAL SAFETY WARNINGS

Machine Operation Safety

Critical safety precautions to prevent injury during operation.

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