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Hamer 525WT - User Manual

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Rev.7
MODEL 525WT
FORM FILL AND SEAL
OPERATION MANUAL
14650 28
th
Avenue North
Plymouth, MN 55447-4821 USA
TELEPHONE # (763) 231-0100 (800) 927-4674
FAX # (763) 231-0101
WEBSITE: www.Hamerinc.com
MADE
IN THE ***
USA
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Summary

SECTION ONE

MACHINE OPERATION

Details the automatic operation sequence of the Hamer Model 525 Wire Tie.

MACHINE SPECIFICATIONS

Lists power, air, water requirements, and physical dimensions of the machine.

MACHINE LAYOUT

Illustrates the physical arrangement and key components of the machine.

FILM AND BAG SPECIFICATIONS

Defines the acceptable film thickness, width, length, and roll dimensions.

ELECTRICAL CONTROL PANEL

Diagram showing the location and labels of all electrical controls and indicators.

OPERATION CONTROLS

Explains the function and use of each button, switch, and indicator on the control panel.

THE PROGRAMMABLE CONTROLLER

Describes the PLC model and the function of its indicator lights.

INPUTS

Details the machine's electrical inputs, their functions, and status indicators.

OUTPUTS

Details the machine's electrical outputs, their functions, and status indicators.

SETTING UP THE MODEL 525 WIRE TIE MACHINE

INSTALLING A ROLL OF POLYETHYLENE FILM

Step-by-step guide on how to properly install a new film roll onto the machine.

LOADING FILM INTO THE FILM FEED BELTS

Instructions for threading the film through the machine's feed belts and rollers.

POSITIONING THE VERTICAL HEAT SEAL

Procedure for aligning the vertical heat sealer for proper bag sealing.

POSITIONING THE PHOTO EYE ASSEMBLY

Guidance on correctly positioning the photo eye for film mark detection.

POSITIONING THE PERFORATOR ASSEMBLY

Instructions for aligning the perforator assembly with the film.

ADJUSTMENTS

AIR PRESSURE REGULATOR;FILTER

Steps to set and maintain the correct air pressure for machine operation.

ROLL HOLDER

Instructions for adjusting the height of the film roll holder.

PHOTO EYE DETECTOR PLACEMENT

Details on optimizing Photo Eye placement for accurate film mark reading.

PERFORATOR BLADE ADJUSTMENT AND REPLACEMENT

Guidance on adjusting or replacing the perforator blade for proper perforation.

HEAT SEAL TEMPERATURE CONTROLLER

How to set the temperature for the vertical heat sealer.

TEFLON CLOTH

Maintenance procedures for the Teflon cloth on the heat seal pad.

FLOW CONTROLS

Explanation of how to adjust air flow controls for cylinder speed.

FILM FEED BELTS REMOVAL AND REPLACEMENT

Step-by-step guide for removing and installing film feed belts.

FILM ROLL BRAKE CAM

Procedure for adjusting the film roll brake cam.

TEAR OFF SYSTEM

Procedures for adjusting the tear-off mechanism for bag separation.

TEAR OFF BELT TENSION ADJUSTMENT

Adjusting the tension of the tear-off belts for proper bag separation.

TEAR OFF BELT PRESSURE ADJUSTMENT

Adjusting the pressure of the tear-off belts for effective bag tearing.

CONVEYOR ADJUSTMENTS

Instructions for adjusting the conveyor's position and height.

PRODUCTION RATE

How to adjust the machine's production speed.

PROX SWITCH ACTIVATING CAM

Procedure for adjusting the proximity switch activating cam.

MAINTENANCE INSTRUCTIONS AND SCHEDULES

TROUBLESHOOTING GUIDE

PARTS ORDERING

MACHINE ASSEMBLY

Information on how to obtain and use machine assembly drawings for parts.

SECTION TWO

MODEL 525 WIRE TIE ASSEMBLY DRAWINGS

Introduction to the detailed assembly drawings for the machine's components.

Hamer 525WT Specifications

General IconGeneral
BrandHamer
Model525WT
CategoryIndustrial Equipment
LanguageEnglish

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