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Hamworthy F125V User Manual

Hamworthy F125V
68 pages
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FLEET SERIES BOILERS
Floor Standing, Condensing ,
Fully Modulating, Pre-Mix,
Gas Fired Boilers for Heating & Domestic
Hot Water Installations
Installation, Commissioning
and Operating Instructions
Models: F40V, F50V, F60V, F70V, F85V,F100V
F125V & F150V
NATURAL GAS I
2H
IMPORTANT NOTE
THESE INSTRUCTIONS MUST BE READ
AND UNDERSTOOD BEFORE INSTALLING,
COMMISSIONING, OPERATING OR
SERVICING EQUIPMENT

Table of Contents

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Hamworthy F125V Specifications

General IconGeneral
MountingWall-mounted
Output125 kW
Boiler TypeCondensing
Fuel TypeNatural Gas
Max. Central Heating Output (kW)125 kW
TypeCondensing
FuelNatural Gas
Flow temperature range30°C - 85°C
EfficiencyUp to 95% (gross calorific value)
Flue optionsVarious options available, consult manufacturer

Summary

Customer After Sales Services

Technical Enquiries

Provides technical advice and support for Hamworthy Heating products.

Site Assembly Service

Offers site assembly for products where plant room space is restricted.

Commissioning Services

Ensures equipment operates safely and efficiently through professional commissioning.

Maintenance Agreements

Routine servicing to ensure safety, integrity, and efficiency of the plant.

Breakdown, Repair, and Replacement

Provides rapid response for breakdowns, repairs, and replacements.

Spare Parts Availability

Offers a comprehensive service for current and discontinued product spare parts.

INTRODUCTION

Boiler Models and Specifications

Details the range of Fleet boiler models and their outputs.

General Boiler Characteristics

Describes the boiler's function, efficiency, and intended applications.

SUPPLY AND DELIVERY

Delivery and Handling Precautions

Information on boiler packaging, delivery, and safe handling procedures.

Warranty Terms and Conditions

Outlines the conditions for full warranty assistance and limitations.

SIZE AND SPACE REQUIREMENTS

Dimensional Data and Clearances

Specifies the physical dimensions and required installation clearances.

SITE LOCATION AND PREPARATION

Site Location and Floor Requirements

Guidelines for selecting and preparing the installation site and floor.

Gas Supply Requirements

Standards and tests for the gas supply installation.

Flue System Guidelines

Recommendations for flue system design, materials, and installation.

Water Supply and Connections

Details on water connections, system quality, and pressure requirements.

Condensate Connections

Procedures for connecting condensate drainage from boiler and flue.

Electrical Supply and Safety

Instructions for electrical supply, wiring, and safety precautions.

BOILER ASSEMBLY

General Assembly and Handling

Steps for assembling boiler modules and safe handling of heavy parts.

Water and Flue Connections

Guidance on connecting water and flue systems during assembly.

PRE-COMMISSIONING

Gas Supply Pre-checks

Ensuring gas supply is tested, purged, and ready.

Ventilation and Pipework Checks

Verifying ventilation, system fill, and pipework integrity.

Flue and Electrical Pre-checks

Confirming flue clarity and correct electrical connections.

CHECKS PRIOR TO LIGHTING

Gas System Leak Check

Procedure for performing a gas system leak test.

Gas Inlet Pressure Testing

Verifying static and dynamic gas inlet pressure.

Initial Lighting and Operational Checks

Steps for initial ignition, burner operation, and safety checks.

CONTROLS OPERATION

Control System Overview

Diagram of the boiler control system and its peripherals.

Fascia Panel and Display Functions

Explanation of the fascia panel layout, buttons, and display.

Info Button and Parameter Display

Accessing and interpreting boiler parameters via the info button.

Lockout, Error Codes, and Setpoint Adjustment

Understanding error codes and adjusting operating setpoints.

FAULT FINDING

Safety Temperature Limiter Issues

Troubleshooting safety temperature limiter trips and overheating.

Water Flow Switch Faults

Diagnosing issues related to the water flow switch and dry firing.

Ignition Controller Problems

Identifying and resolving faults with the ignition controller.

APPENDIX A - GAS DATA

General Boiler Gas Performance

Performance data for various boiler models under different conditions.

Gas Connection and Pressure Details

Specific gas connection sizes and pressure requirements.

SERVICING

Annual Service Procedure

Step-by-step guide for annual boiler maintenance.

Four Year Service Details

Specific procedures for the four-year service interval.

REPLACEMENT OF FAILED COMPONENTS

HT Electrode and Flame Probe Replacement

Instructions for replacing the HT electrode and flame probe.

Sensor and Flow Switch Replacement

Procedures for replacing flow/return sensors and water flow switches.

Gas Valve Replacement

Detailed instructions for replacing the gas control valve.

RECOMMENDED SPARES

Electrical Spare Parts List

List of electrical components and their part numbers.

Mechanical Spare Parts List

List of mechanical components and their part numbers.

APPENDIX B - ELECTRICAL CONNECTIONS AND CONTROLS

Boiler Electrical Specifications

Electrical data including voltage, power consumption, and current ratings.

Electrical Supply and Isolation

Guidelines for safe electrical supply connection and isolation.

External Control Wiring Diagrams

Diagrams for connecting external controls and multiple boiler systems.

Sensor Resistance Values Table

Table showing sensor resistance at various temperature points.

APPENDIX C - FLUE DATA - Natural Gas

Flue System Data Tables

Data on flue connections, pressure, gas volume, and temperature.

Flue System Installation Guidelines

Recommendations for flue system design, materials, and condensate drainage.

Condensate Discharge Management

Procedures for handling condensate from the flue system.

APPENDIX D - VENTILATION

Air Supply and Ventilation Requirements

Guidelines for air supply for combustion and room ventilation.

Ventilation Rates for Rooms

Specifies ventilation rates for boiler houses and compartments.

APPENDIX E - WATER DATA

Module Water Specifications

Technical water data including connections, pressure, and flow rates.

Water Circulation System Design

Recommendations for designing the water circulation system.

Safety Valve and Pressure Gauge Information

Guidance on safety valve selection and pressure measurement.

Minimum System Water Pressure

Minimum pressure requirements for safe boiler operation.

APPENDIX F - CASCADE CONTROL

Cascade Control Configuration

Steps to set up cascade control with a Merley sequence controller.

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