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Handicare Freecurve User Manual

Handicare Freecurve
86 pages
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Handicare Freecurve
Technical manual

Table of Contents

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Handicare Freecurve Specifications

General IconGeneral
Seat HeightAdjustable
ControlJoystick or remote control
TypeCurved
Weight Capacity125 kg (19 st)
Drive TypeRack and pinion
Power SupplyBattery powered
Seat SwivelPowered
Safety FeaturesSeat belt, safety sensors
Seat Width45 cm (17.7 inches)
Seat Depth40 cm (15.7 inches)
ArmrestsFolding armrests
Speed0.15 m/s (5.9 inches per second)
Battery LifeUp to 20 trips on a single charge
FoldabilitySeat, armrests and footrest foldable

Summary

Handicare Freecurve Technical Manual

Introduction to Freecurve Stairlift

General Specifications

Technical specifications and general details of the Freecurve stairlift.

Classic Model Features

Details about the Classic model, its features, colors, and options.

Elegance and Alliance Model Features

Elegance Model Details

Details about the Elegance model, its features, colors, and options.

Alliance Model Details

Details about the Alliance model, its features, colors, and options.

Stairlift Rail Mounting Options

Van Gogh Rail Mounting

Information about the Van Gogh stairlift mounting and features.

Rembrandt Rail Mounting

Information about the Rembrandt stairlift mounting and features.

Vermeer Stairlift and Handedness

Vermeer Stairlift Applications

Details about the Vermeer stairlift, its applications, and specifications.

Determining Stairlift Handedness

Explanation of how to determine the handedness of a stairlift model.

Installation Procedures

Installation Manual Reference

Refers to the specific installation manual for the Freecurve Monorail.

Key Installation Checks

Key checks and considerations before and during stairlift installation.

Installation Video Guides

Installation Component Videos

Provides QR codes for installation videos for various components.

Tools for Installation and Maintenance

Special Tools List

Lists and illustrates special tools required for installation and maintenance.

Tool Installation Guides

QR codes for specific installation tools like Install support and Rail joint.

Electric Schemes and Wiring

Electrical Component Overview

Information on electrical components, wiring diagrams, and color codes.

Traction Motor System

Traction Motor Details

Details on the two traction motors, their electro-mechanical brakes, and encoders.

Traction Motor Service Videos

QR codes for video on DC-motor principles and spare parts replacement.

Stairlift Battery Information

Battery Specifications and Types

Information on the two 12V maintenance-free lead-acid batteries and their capacities.

Battery Safety Precautions

Safety precautions regarding battery power and avoiding short-circuiting.

Fuse Details

Details about the fuse incorporated in the wiring and its specifications.

Ultra Power Battery System

Ultra Power (LiFePo4) Battery

Information about the optional Ultra Power LiFePo battery for heavy-duty use.

Ultra Power Kit Service Videos

QR codes for service instructions related to the ultra power kit.

Battery Condition Testing

ACT Chrome Battery Tester

Description of the ACT chrome intelligent battery tester and its use.

Stairlift Battery Charger

Charger Specifications and Indicators

Details on the battery charger's input/output voltage, current, and indicator lamp functions.

Holiday Switch Installation

Holiday Switch Functionality

Information about the optional holiday switch to disconnect battery power for extended periods.

Stairlift Safety Edges

Direction-Sensitive Safety Edges

Explanation of how direction-sensitive safety edges prevent movement in a blocked direction.

General Safety Edge Function

Explanation of how the general safety edge stops movement in both directions.

Safety Schematics

Directional Safety Wiring Diagrams

Diagrams illustrating directional safety edge wiring for different configurations.

General Safety Wiring Diagrams

Diagrams illustrating general safety wiring.

Printed Circuit Board (PCB)

Ultra Power Kit Service Instructions

QR codes for service instructions related to the ultra power kit.

PCB Memory Analysis for Faults

Step-by-step guide to analyze the printed circuit board memory for fault finding.

Seat Leveling System

Datacard Information and Function

Information on the datacard's contents and its role in stairlift operation.

Chair Position Motor Details

Details about the chair position motor, its components, and symptoms of encoder failure.

Tiltswitch Functionality

Tiltswitch Operation and Faults

Explanation of the tiltswitch function and symptoms of breakdown.

Tiltswitch Overview Guide

QR code for an overview of the tiltswitches.

Armrest and Joystick Components

Joystick Configuration Diagrams

Diagrams showing left and right joystick configurations.

Armrest Installation and Parts

QR codes for armrest installation and part replacement procedures.

Keyswitch for Public Buildings

Public Building Keyswitch Modification

Information on modifying the keyswitch function for public building applications.

Tap to Floor Feature

The Tap2Floor Operating Guide

Explanation of the Tap2Floor feature for selecting floors via joystick taps.

Powered Swivel Seat Operation

Powered Swivel Chair Features

Details on the powered swivel chair option, its angles, and types.

Turn & Go Feature

Turn & Go Operation and Resistance

Information on the Turn & Go feature and its resistance measurement.

Active Seat System

Active Seat Functionality and Support

Explanation of the ActiveSeat's support, spring adjustment, and locking mechanism.

Active Seat Service Guides

Active Seat Installation and Demo

QR codes for Active seat installation and demonstration procedures.

Footrest Mechanisms

Footrest Folding Operation

Information on manual and powered footrest folding mechanisms.

Powered Footrest Folding/Unfolding

Details on the powered footrest option and its operation.

Footrest Detection System

Footrest Detection Features

Explanation of footrest detection features and automatic stopping.

Footrest Service Instructions

Footrest Service QR Codes

QR codes for various footrest service and linkage procedures.

Remote Control Operation

Remote Control Status Indicators

Table explaining the LED indicators on the remote control unit for stairlift status.

Remote Linking Procedure

QR code for a video demonstrating how to link remote controls.

Remote Control Options and Repeaters

915 MHz Remote Information

Information on 915 MHz remotes used in the USA and conversion kits.

Repeater Installation and Service

QR codes for service and installation instructions for repeaters.

Charge and Stop Points

Charge Contact Installation and Correction

Information on installing, removing, and correcting charge/stop points.

Folding Hinge Mechanism

Folding Hinge Purpose and Function

Explanation of the folding hinge's purpose and mechanism.

Hinge Motor Replacement Guide

QR code for instruction on replacing the hinge motor.

Hinge Motor Conversion Kits

Hinge Motor Kit Compatibility Table

Table detailing conversion kits for hinge motors based on article number and PCB.

Stairlift Maintenance Schedule

Preventive Maintenance Requirements

Information on the frequency and necessity of periodic preventive maintenance.

Maintenance Video Guides

Stairlift Maintenance Videos

QR codes for various maintenance videos covering stairlift components.

Lubrication Procedures

Lubrication Guidelines and Products

Guidance on checking moving parts, preferred use of grease, and recommended lubricants.

Spare Parts Ordering

Spare Parts Availability

Information on ordering spare parts from the webshop and contacting dealerservice.

Spare Parts Compatibility QR Codes

QR codes for spare parts information related to Classic, Alliance, Elegance, and Unit.

Using a Multimeter for Testing

Multimeter Testing Procedures

How to use a multimeter for testing voltage, current, and resistance in circuits.

Electronic Components Explained

Resistor Color Code Explained

Explanation of resistors, their values, and the EIA color code table.

Encoder Types and Functions

Definition of rotary encoders, their types, and functions.

Basic Electronic Components

Capacitor Functionality

Explanation of capacitors and their function in storing electric charge.

Diode Functionality

Explanation of diodes, their terminals, and current flow direction.

LED Functionality and Pinout

Explanation of LEDs, their function, and pin identification (anode/cathode).

Bolt Torque Settings

Torque Settings Table

Table of torque settings for various bolt sizes and classes.

Circlip Installation Guide

Proper Circlip Installation

Guidelines for proper circlip installation, compression, and inspection.

Threadlocking Adhesives

Anaerobic Adhesives and Sealants

Introduction to anaerobic adhesives and sealants and their primary functions.

Threadlocker Application Procedures

Threadlocker for Through Holes

Procedure for applying threadlocker to bolts and nuts in through holes.

Threadlocker for Blind Holes (Cap Screws)

Procedure for applying threadlocker to cap screws in blind holes.

Threadlocker for Studs and Adjustments

Threadlocker for Blind Holes (Studs)

Procedure for applying threadlocker to studs in blind holes.

Threadlocker for Adjustment Screws

Guidance on applying threadlocker to adjustment screws.

Pre-assembled Fasteners Threadlocker

Threadlocker for Pre-assembled Fasteners

Procedure for applying threadlocker to pre-assembled fasteners and a quick selector guide.

Stairlift Handover and Approval

Engineer Handover Procedure

Steps an engineer must follow for the handover and approval process.

Telephone Support Script

Service Call Handling Script

A script for service desk calls, outlining fault diagnosis and solutions.

User Rescue Procedures

Rescuing a User Safely

Instructions for safely rescuing a user seated on the lift in case of a fault.

Emergency Operation and Removal

Emergency Operation with Test Box

Instructions for emergency operation and removing the lift from the rail using a test box.

Stairlift Unit Compatibility

Compatibility Matrix for Reuse

Table showing compatibility of unit types, PCBs, and remotes for reuse.

Rework and Rail Installation

Joint Installation Video

QR code for video on installing joints without alignment blocks.

Rail Rework and Request Form

Data for Rail Rework Assessment

Data required for judging wrong rails and mandatory photos/videos.

Rail Request Form Guide

QR code for a rail request form.

Return Material Procedure (RA)

RA Procedure for Returns

QR codes for packing units and seats for return.

Incident Reporting Process

Safety Incident Reporting

Information on reporting safety incidents and accessing the incident form.

Stairlift Faultfinding Guide

Lift Not Moving (Both Directions)

Troubleshooting guide for lifts that do not move in either direction.

Lift Not Moving (One Direction)

Troubleshooting guide for lifts that only move in one direction.

Other Faultfinding Topics

Reference pages for various other faultfinding subjects like charging, hinge, remotes.

Troubleshooting: Lift Does Not Move

Lift Not Moving: LED Flashes

Detailed faultfinding for lifts not moving in both directions, specific to LED flashing.

Troubleshooting: Lift Movement Issues

Lift Not Moving: LED Remains Dim

Troubleshooting for lifts not moving in both directions, specifically when LED remains dim.

Troubleshooting: No LED Response

Lift Not Moving: LED Remains Off

Troubleshooting for lifts not moving in both directions, specifically when LED remains off.

Troubleshooting: Mixed LED Behavior

Lift Not Moving: Mixed LED and Beep

Troubleshooting for lifts not moving in both directions, with specific LED behavior and beep.

Troubleshooting: LED Weakening or Beeping

Lift Not Moving: LED Weakens After 3 Secs

Troubleshooting for lifts not moving in both directions, LED lights up and weakens.

Lift on Charge Station: Dim LED and Beep

Troubleshooting for lifts on charge station with specific LED and beep behavior.

Troubleshooting: Bright LED, No Movement

Lift Not Moving: Bright LED Issue

Troubleshooting for bright LED but no movement upon joystick operation.

Charge Station Beeps: Low Battery

Explanation for intermediate beeps on charge station due to low battery.

Troubleshooting: One-Direction Movement

Lift Not Moving: Dim LED in One Direction

Troubleshooting for lifts not moving in one direction (LED dim).

Lift Not Moving: Flashing LED in One Direction

Troubleshooting for lifts not moving in one direction (LED flashes).

Charging System Troubleshooting

Battery Charging Issues

Troubleshooting steps when batteries are not charging.

Hinge System Troubleshooting

Hinge Contact and Charging Faults

Troubleshooting for the hinge contacts and lift not charging.

Seat Inclination and Calibration Issues

Seat Inclination in Program Mode

Reasons for seat inclination in program mode and potential causes.

Calibration Faultfinding

Troubleshooting steps when the lift functions in user mode but should be in traction mode.

Remote Control Troubleshooting

Remote Control Operation Issues

Troubleshooting for lift not moving, LED issues, and range problems with remotes.

Powered Swivel Seat Operation Issues

Powered Swivel Operation Conditions

Conditions under which the powered swivel operates or does not function.

Two-Way Powered Swivel Seat

Two-Way Swivel Seat Not Swiveling

Reasons why the powered swivel seat might not swivel.

Swivel Seat Not Stopping Centered

Potential causes for the powered swivel seat not stopping correctly.

Swivel Seat One-Direction Swivel

Faults causing the powered swivel seat to swivel only in one direction.

Powered Footrest Functionality

Powered Footrest Not Functioning

Troubleshooting steps when the powered footrest does not function.

Stairlift Slow Speed and Beeping

Diagnosing Slow Stairlift Movement

Steps to diagnose and resolve slow stairlift movement at certain positions.

Troubleshooting 6 Beeps After Calibration

Checks for seat support orientation and tilt switch faults when the stairlift beeps 6 times.

Faultfinding References

General Safety Line Faults

Reference page numbers for troubleshooting the general safety line.

Right Safety Line Faults

Reference page numbers for troubleshooting the right safety line.

Left Safety Line Faults

Reference page numbers for troubleshooting the left safety line.

Battery Faults Reference

Reference page numbers for troubleshooting battery issues.

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