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H&K GSF30 - User Manual

H&K GSF30
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GSF30
Grill Side Freezer
Equipment Operating Manual
Place this equipment chapter in the Grill
Side Freezer section of
the Equipment Manual
This manual is for the exclusive use of
licensees and employees of
McDonald’s Systems Inc
Manufactured by:
H&K Dallas, Inc.
1343 South Henderson Ave.
Dallas, TX 75223
U.S.A.
Telephone: (214) 818-3500
Fax: (214) 818-3596
Distributed by:
H&K Dallas, Inc.
1343 South Henderson Ave.
Dallas, TX 75223
U.S.A.
Telephone: (214) 818-3500
Fax: (214) 818-3596
© McDonald’s Limited First Printing: July 2005 Printed in USA
All Rights Reserved Revision 1: December 2005
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Summary

Introduction to GSF30 Freezer

Installation Instructions

Location and Spacing Requirements

Guidance on selecting an appropriate location for the freezer, considering heat and clearance.

Leveling the Unit

Ensuring the unit is level for proper condensate drainage and operation.

Operating Instructions

Power Source and Start-Up

Specifies the required electrical outlet and circuit for the freezer's operation and initial start-up.

Temperature Setting and Adjustment

Information on factory temperature settings and how to adjust the thermostat.

Manual Defrost Function

How to initiate and cancel a manual defrost cycle for the unit.

Condensate Disposal

Details on how the unit manages condensate without a floor drain.

Cleaning Procedures

Exterior Cleaning

Guidance on cleaning the freezer's exterior with soap and water, avoiding abrasives.

Interior Cleaning

Instructions for cleaning the anodized aluminum interior using a soft sponge.

Preventative Maintenance

Condenser Cleaning

Recommended schedule and method for cleaning condenser fins and fans every 3 months.

Limited Warranty Information

Troubleshooting Guide

Unit Specifications

General and Electrical Specifications

Details on the freezer's description, material, controller, temperature range, and electrical ratings.

Physical Dimensions

Measurements of the unit in inches and millimeters for width, depth, and height.

Approvals and Certifications

Listing of certifications and report numbers for the unit.

Unit Layout and Diagrams

Front Section View

Diagram showing the front view of the unit with key dimensions.

Plan Section View

Diagram illustrating the top-down view of the unit with dimensions.

End Section View

Diagram showing the side view of the unit with critical dimensions.

Parts Identification

Parts Ordering and Service

Service and Support Procedures

Returns and Damages

Guidance on returning equipment and reporting damages or shortages upon receipt.

Service Contact and Safety

Contact details for service, safety warnings, and technician requirements.

Wiring Diagram

User Interface and Alarms

Display and Control Buttons

Description of the 3-digit LED display and its control buttons.

Temperature Setting and Units

How to change temperature settings and switch between Celsius and Fahrenheit.

Forced Defrost Operation

Procedure to initiate and cancel a manual defrost cycle via the thermostat.

Alarm Handling

Explanation of alarm codes displayed for sensor defects and other faults.

Overview

The GSF30 Grill Side Freezer is a mobile, double-wide freezer designed to hold 10:1 and 4:1 boxes at optimal temperatures during normal and peak sales periods. Its primary function is to maintain desired temperatures, typically between -10°F and 0°F (-23°C and -18°C), for various menu items, including breakfast and protein items, which can be stored on a sliding rail located in the top of the unit. Additional storage space is provided at the bottom of the unit.

Technical Specifications:

  • Model: GSF30 Mobile Double-Wide Freezer
  • Material: Stainless Steel
  • Controller: Digital
  • Temperature Range: 0°F to -10°F (-18°C to -23°C)
  • Refrigerant: R404A, 26 oz.
  • Electrical:
    • Voltage: 120VAC
    • Phase: 1
    • Cycle: 60Hz
    • Amps: 12A
    • Horsepower (H.P.): 0.6
  • Dimensions (Overall):
    • Width: 30.375 inches (771.525 mm)
    • Depth: 36.250 inches (920.750 mm)
    • Height: 38.680 inches (982.472 mm)
  • Approvals: ETL (Report No: 3084859DAL-001), NSF

Usage Features:

  • Power Source: The unit requires a standard 120V AC 60 Hz, 15A outlet. It is crucial not to use other motors or heavy appliances on the same circuit to prevent service difficulties.
  • Start-Up: To turn the freezer "ON," simply plug the cord into the outlet. Ensure the thermostat on the front is "ON." Allow the unit to run for 1 hour before loading it with product.
  • Temperature Setting: The thermostat is factory-set to maintain temperatures between -10°F and 0°F.
  • Thermostat Adjustment: If the desired temperature is not held, the thermostat can be adjusted. To do so, press the upper or lower button for 2 seconds and release; the set point will blink. Use the upper or lower button to adjust the temperature. The controller will accept the new set point after 3 seconds of no button presses. Wait 1 hour before making further adjustments. Excessive tampering can lead to service issues.
  • Manual Defrost: A manual defrost cycle can be initiated by pressing the lower button for more than 5 seconds. The display will show "DEF." This cycle can be canceled by pressing the button again. This feature is useful if the coil freezes due to frequent door openings or high humidity.
  • Celsius/Fahrenheit Toggle: The temperature display can be switched between Celsius and Fahrenheit by pressing the upper button for 5 seconds. The display will show "C" or "F." Press the button again to toggle the value. The new setting will be stored after 3 seconds of no button presses.
  • Condensate Disposal: The unit features a built-in condensate pan in the base of the condensing unit, eliminating the need for a floor drain.
  • Alarm Handling: The display shows alarm codes (e.g., E1, E2, E3, E4, E5, E6, Ulo, Uhi, E9, E10, Hi, Lo, E13) and a blinking value if applicable, toggling between the error code and the value. These codes indicate various issues such as sensor defects, compressor fault, heater fault, pot fault, supply voltage issues, condenser temperature, and communication errors.
  • Product Placement: An operations card guides the recommended placement of menu items for accessibility and storage, with rail pans for secondary menu items (e.g., sausage or protein items) and shelves for primary menu items and additional storage.
  • Caution: Do not pack the unit with excess product, as this can impede airflow and affect operation. Avoid leaving the self-closing rolling cover open for extended periods.

Installation Instructions:

  • Location: The freezer should be placed away from extreme heat and cold sources. A minimum of 2 inches of clearance around the unit is required to ensure adequate airflow to the compressor.
  • Leveling: The unit must be level to ensure proper condensate drainage. The floor where the unit is located should also be level.
  • Inspection: Upon receipt, inspect the equipment for any damage. Report any damage to the carrier and H&K immediately.
  • Unpacking: Remove the plastic wrap and untie the electrical cord. It is recommended to keep the unit crated until it reaches its final installation location.
  • Plug Installation (International Markets): For international markets, the installer must install the plug on the power cord before operation.
  • Ambient Temperature: The refrigeration system is designed to operate in ambient temperatures of no more than 100°F.

Maintenance Features:

  • Exterior Cleaning: Clean the exterior with a soap and water mixture and sanitize. Avoid abrasive cleaners, steel wool, or strong chemicals, as these can damage the stainless steel finish.
  • Interior Cleaning: The anodized aluminum interior can be cleaned with a soft sponge and a soap-water mixture.
  • Condenser Cleaning: For proper operation, the condenser fins and fans should be cleaned and vacuumed every 3 months. The back or side grill is removable for this purpose. Refer to the GSF PM card for specific cleaning instructions.
  • Caution: Use of abrasive pads will scratch and spoil the unit's finish.

Troubleshooting:

The manual provides a comprehensive troubleshooting guide for common issues:

  • Compressor will not start: Check if the cord is plugged in, thermostat is stuck, wiring is improper, or voltage is low. Solutions include plugging in the cord, replacing the thermostat, checking wiring, and correcting voltage.
  • Unit runs continuously: Could be due to undercharge, a bad thermostat, or a dirty condenser. Solutions involve adding refrigerant, replacing the thermostat, or cleaning condenser fins.
  • Condensation: May result from a leaky gasket, faulty wiring to the condensate heater, or faulty condensate heaters. Solutions include reinstalling the gasket, rewiring the condensate heater, or wiring a spare condensate heater.
  • Unit noisy: Possible causes include loose parts, worn fan motor bearings, a bent fan blade, or a rattling compressor assembly. Solutions involve tightening parts, replacing the motor, replacing the fan blade, or checking compressor mounting.
  • Temperature too high: Can be caused by a high-temperature setting, blocked condenser fins, restricted airflow, open door/lid, frozen evaporator coil, or just finishing a defrost cycle. Solutions include resetting the temperature, cleaning fins, ensuring air circulation, closing the door/lid, performing a manual defrost, or waiting for the temperature to fall.

Parts Ordering and Service:

  • Replacement Parts: The manual lists H&K part numbers for key components, including the rolling cover (GSF30.06A), top sliding rail (GSF30.03A), wire shelving rack (GSF30.01A), front door (GSF30.02A), condensing unit (P-1-16-3), expansion valve (P-1-12-11), sight glass (P-1-21), dryer (P-1-23), thermostat (E-4-3-160 DANFOSS / E-4-3-162 DIXELL), fan motor assembly (E-6-003), and defrost heater (E-5-26-2).
  • Service and Returns: For returns, damages, shortages, or service, contact H&K Dallas, Inc. at 1343 South Henderson Ave., Dallas, TX 75223, (214) 818-3552.
  • Safety: Always disconnect all power sources before attempting any service or repair work. All servicing and repairs should be performed by a licensed technician.

Warranty:

H&K Dallas, Inc. provides a limited warranty to the original purchaser for one (1) year from the date of delivery, covering defects in material and workmanship under proper installation, operation, and maintenance. The company's obligation is limited to repairing or replacing defective parts. The warranty does not cover misuse, abuse, alteration, accident, improper installation, improper maintenance, shipping damage, abnormal use, improper power supply, natural disaster, transportation/travel expenses over 100 miles or 2 hours, overtime/holiday charges, or consequential damages.

H&K GSF30 Specifications

General IconGeneral
BrandH&K
ModelGSF30
CategoryFreezer
LanguageEnglish