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HANGCHA CPD10-A User Manual

HANGCHA CPD10-A
82 pages
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Electrical Forklift Truck
Electric four-wheel Forklift Truck
CPD10/15/18/20/25/30-A
CPD10/15/18/20/25/30/35-AC3
CPD10/15/18/20/25/30/35-AC3F
CPD10/15/18/20/25/30/35-AC4
CPD10/15/18/20/25/30/35-AC4F
CPD10/15/18/20/25/30/35-AD2
CPD25-ALC3 CPD25-ALC3F
CPD25-ALC4 CPD25-ALC4F
CPD25-ALD2
OPERATION AND MAINTENANCE
MANUAL
Original Instruction
HANGCHA GROUP CO., LTD.
5 / 2013
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HANGCHA CPD10-A Specifications

General IconGeneral
BrandHANGCHA
ModelCPD10-A
CategoryForklifts
LanguageEnglish

Summary

FOREWORD

Appearance and the Main Components

Displays and Controls

Multi-function Display Interface

Details on display elements, modes, and indicators.

Operator Controls Overview

Explains operation of levers, pedals, switches, and steering.

Nameplate and Safety Labels

Nameplate and Warning Labels

Identifies forklift model, capacity, and safety warnings.

CE Label and Other Labels

Includes CE, fuse, tight point, tire pressure, and tonnage labels.

Technical Specifications

Model Series CPD10-A to CPD30-A Specs

Specs for A series models: capacity, dimensions, weight, motor, etc.

Model Series CPD-AC3/AC3F Specs

Specs for AC3/AC3F models: capacity, dimensions, weight, etc.

Model Series CPD-AC4/AC4F Specs

Specs for AC4/AC4F models: capacity, dimensions, weight, etc.

Model Series CPD-AD2 Specs

Specs for AD2 models: capacity, dimensions, weight, etc.

Model Series CPD-ALC/ALD Specs

Specs for ALC/ALD models: capacity, dimensions, weight, etc.

Safety Instructions

General Operation and Inspection Safety

Operator training, truck inspection, and handling trouble.

Safe Driving and Load Handling Practices

Rules for smooth operation, load placement, and awareness.

Travel, Loading, and Environmental Safety

Safe travel posture, stacking, and environmental conditions.

Truck Operation Precautions and Modifications

Rules for parking, towing, and authorized truck modifications.

Forklift Transport, Lifting & Towing

Forklift Transport and Lifting

Procedures for transporting and lifting the forklift.

Towing Procedure

Steps for towing a disabled forklift.

The Structure and Stability of Truck

Structure and Load Center Basics

Explains mast, body, and load center impact on stability.

Gravity Center and Stability Factors

Discusses combined gravity center and factors affecting it.

Stable Load Region and Capacity Chart

Defines stable region and importance of capacity chart.

Velocity and Acceleration Effects

Explains inertia, centrifugal force, and turning stability.

Running-in of the New Truck

Initial Operation Guidelines

Recommends light load operation and specific checks for the first 100 hours.

Daily Maintenance

Pre-maintenance Safety and System Checks

Safety steps before checking lights and electrics.

Tire, Wheel, and Brake System Checks

Inspecting tires, wheels, brakes, and fluid levels.

Hydraulic System and Other Checks

Checking hydraulic oil and other specified components.

Driving and Operation

Pre-Operation Checks and Basic Driving

Startup checks, basic travel, and speed control.

Turning, Stopping, and Parking Procedures

Safe methods for turning, stopping, and parking.

Load Handling: Picking Up and Stacking

Procedures for lifting and stacking loads.

Load Handling: Un-stacking and Post-Operation

Removing loads and performing post-operation checks.

Deposit

Daily Deposit Procedure

Steps for parking the truck daily.

Long-Term Deposit and Checks

Procedures for long-term storage and necessary checks.

Battery

Battery Usage, Safety, and Cleaning

Precautions for using, charging, and maintaining batteries.

Battery Charging Methods and Procedures

Details on charging types, charger, and steps.

Electrolyte Management and Specific Gravity

Handling, checking, and measuring electrolyte levels.

Maintenance Summarization

General Maintenance Guidelines and Schedule

Importance of checks, genuine parts, and the maintenance schedule.

Key Safe Parts, Bolt Torque, and Fluid Specs

Lists parts for replacement, bolt torques, and fluid types.

The Use, Install and Safety Rules of Attachment

Attachment Usage and Operation

Guidelines for using various forklift attachments safely.

Attachment Installation and Maintenance

Rules for checking and maintaining attachments.

Attachment Assembly Precautions

Safety rules for assembling and mounting attachments.

Battery Automatic Filling Water System(Optional)

Automatic Watering System Components

Lists the parts of the automatic watering system.

System Installation and Application

Guidelines for installing and using the automatic watering system.

Floater Selection and Installation

How to choose and install floaters for the watering system.

Watering Pipe and Plug Usage

Notes on using watering pipes and plugs, cleaning.

Automatic Watering System Characteristics

Benefits and functional overview of the automatic system.

Related Safety Instruction and Standard(For CE)

CE Certification Standards for Trucks

Lists European directives and standards applicable to CE certified trucks.

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