HANGCHA CPQD25N-RW22 User Manual

1-3.5t R Series Internal Combustion
Counterbalanced Forklift Truck
OPERATION AND MAINTENANCE MANUAL
Original Instruction
ZHEJIANG HANGCHA ENGINEERING MACHINERY CO., LTD.
DEC.2009 4
th
EDITION

HANGCHA CPQD25N-RW22 Specifications

General

Brand	HANGCHA
Model	CPQD25N-RW22
Category	Forklifts
Language	English

Summary

General Rules

Safety Instructions

General Safety Procedures

Covers operator authorization, truck inspection, maintenance caution, and general operating rules.

Safe Operation and Traffic Rules

Details safe driving, speed control, load handling, and pedestrian awareness.

Environmental and Load Handling Safety

Covers working conditions, climatic factors, inclines, and load stability.

Load Handling and Attachment Safety

Rules for travel, braking, attachments, load capacity, and under-fork safety.

Load Positioning and Vision Safety

Guidance on body positioning, load retrieval, stability, and vision restriction.

Stacking, Towing, and Markings Safety

Covers stacking/unloading, towing, attire, fire safety, and observing machine markings.

Maintenance

Daily/Shift Maintenance Checks

Covers checks for leaks, appearance, fuel level, engine oil, and radiator water level.

Weekly Maintenance (40 Hours)

Includes air cleaner maintenance and fan belt tension check.

Monthly Maintenance (180-200 Hours)

Details engine oil/filter change, hydraulic oil level, and brake fluid checks.

Semiannual Maintenance (1000 Hours)

Covers brake oil fluid change and steering wheel lock device lubrication.

Annual Maintenance (2000 Hours)

Includes engine cooling fluid replacement and front-wheel bearing lubrication.

Hydraulic Oil Level Check

Brake Fluid Level Check

Brake Oil Replacement Procedure

Step-by-step guide for replacing brake oil, including cautions.

Tire Pressure Check and Maintenance

Instructions on checking tire pressure, inflation, and tire condition.

Tire Pressure Specifications

Air Cleaner Maintenance

Details on air cleaner maintenance frequency and methods.

Fan Belt Tension Check

Engine Valve Clearance Check

Engine Fan Belt Tension Check

Engine Cylinder Head Bolt Tightening

Engine Oil Replacement

Procedure for replacing engine oil.

Diesel Oil Cleaner Replacement

Engine Cooling Fluid Replacement

Replacing engine cooling fluid.

Air Cleaner Element Service

Diesel Water Separator Draining

Air Cleaner Filter Element Service

Diesel Fuel Injector Check

Transmission Fluid Level Check

Checking the fluid level in the power shift transmission.

Mast and Forks Inspection

Checking mast and forks for cracks, bends, and secure installation.

Lift Chain Tension Adjustment

Procedure for checking and adjusting lift chain tension.

Mast Lubrication

Component Lubrication Guide

Bolt and Nut Tightening

Hub Nut Torque Specification

Pedal Free Travel and Clearance Checks

Oil Filter Replacement

Step-by-step guide for removing and replacing the oil filter.

Tilt Cylinder Pin Lubrication

Drive Axle Gear Oil Check

Transmission Oil Filter Change

Procedure for changing the transmission oil filter and hydraulic oil.

Hydraulic Transmission Oil Change

Instructions for changing hydraulic transmission oil, including cautions.

Diesel Fuel System Air Bleeding

Sedimentor Water Discharge

Brake Fluid Change

Detailed procedure for changing brake fluid, including cautions.

Steering Wheel Lock Lubrication

Hydraulic Oil Change Procedure

Step-by-step guide for changing hydraulic oil, including cautions.

Hydraulic System Filter Maintenance

Procedures for checking, cleaning, and changing hydraulic system filters and strainers.

Chassis and Body Maintenance

Clutch System Checks

Mechanical Transmission Maintenance

Torque Converter Transmission Maintenance

Front Axle Maintenance

Brake and Inching System Checks

Checking brake pedal, fluid, operation, and inching pedal travel.

Hydraulic System Maintenance

Checking pump, control valve, oil leaks, and cleaning reservoir.

Lifting System Maintenance

Chain Tension Check

Chain Lubrication

Chain and Bearing Integrity Check

Lifting Cylinder Operation Check

Tilting Cylinder Operation Check

Forks and Stopper Pin Check

Fork Base and Hook Welding Check

Mast Roller and Bracket Check

Key Safety Parts Replacement Schedule

Brake Hose/Tube Replacement

Hydraulic Hose (Lifting System) Replacement

Lifting Chain Replacement

High-Pressure Hydraulic Hose Replacement

Brake Fluid Grease Cup Replacement

Fuel Tube Replacement

Hydraulic System Sealing Member Replacement

Lubrication and Fluid Specifications

Gasoline Engine Oil Specifications

Diesel Engine Oil Specifications

Diesel Engine Oil Specifications (Detailed)

Gasoline Engine Oil Specifications (Detailed)

Hydraulic Oil Specifications

Gear Oil Specifications

Brake Fluid Specifications

Antifreeze Liquid Specifications

Lubrication Grease Type

Transmission Oil Specifications

DEXRON-III Transmission Oil

Lubrication System Diagram

Mast Lubrication Points

Lubrication and Environment Notes

Mast Lubrication Details

Environmental Protection Guidelines

Guidelines for maintenance spots, waste disposal, and handling hot fluids.

Truck Labels and Decals

Identification Label Descriptions

Product Nameplate Information

Load Curve Scutcheon

Explains load curve showing relation between load center, max load, and lifting height.

General Warning Labels

Important warnings about operation, safety, load limits, and maintenance.

Truck Transportation and Handling

Hoisting the Truck Safely

Procedures and warnings for safely hoisting the truck using wire ropes and lifting devices.

Truck Conveying Guidelines

Towing Procedures and Warnings

Instructions for towing the truck, including warnings about securing ropes.

Performance Parameters (R Series IC Forklift)

1-1.8t R Series Performance

Table of performance parameters for 1-1.8t R series IC forklifts.

CPCD10N-RW32 Performance

Performance parameters for CPCD10N-RW32 model.

CPCD15N-RW32 Performance

Performance parameters for CPCD15N-RW32 model.

CPCD18N-RW32 Performance

Performance parameters for CPCD18N-RW32 model.

CPQD10N-RW21 Performance

Performance parameters for CPQD10N-RW21 model.

CPQD15N-RW21 Performance

Performance parameters for CPQD15N-RW21 model.

CPQD18N-RW21 Performance

Performance parameters for CPQD18N-RW21 model.

CPCD10N-RW10 Performance

Performance parameters for CPCD10N-RW10 model.

CPCD15N-RW10 Performance

Performance parameters for CPCD15N-RW10 model.

CPCD18N-RW10 Performance

Performance parameters for CPCD18N-RW10 model.

CPCD20N-RW15A Performance

Performance parameters for CPCD20N-RW15A model.

CPCD25N-RW15A Performance

Performance parameters for CPCD25N-RW15A model.

CPCD30N-RW15A Performance

Performance parameters for CPCD30N-RW15A model.

CPCD35N-RW15A Performance

Performance parameters for CPCD35N-RW15A model.

CPQD20N-RW22A Performance

Performance parameters for CPQD20N-RW22A model.

CPQD25N-RW22A Performance

Performance parameters for CPQD25N-RW22A model.

CPQD30N-RW22A Performance

Performance parameters for CPQD30N-RW22A model.

CPQD35N-RW22A Performance

Performance parameters for CPQD35N-RW22A model.

CPCD20N-RW32 Performance

Performance parameters for CPCD20N-RW32 model.

CPCD25N-RW32 Performance

Performance parameters for CPCD25N-RW32 model.

CPCD20N-RW33 Performance

Performance parameters for CPCD20N-RW33 model.

CPCD25N-RW33 Performance

Performance parameters for CPCD25N-RW33 model.

CPCD20N-RW33B Performance

Performance parameters for CPCD20N-RW33B model.

CPCD25N-RW33B Performance

Performance parameters for CPCD25N-RW33B model.

CPCD30N-RW33 Performance

Performance parameters for CPCD30N-RW33 model.

CPCD30N-RW33B Performance

Performance parameters for CPCD30N-RW33B model.

CPCD35N-RW33 Performance

Performance parameters for CPCD35N-RW33 model.

CPCD35N-RW33B Performance

Performance parameters for CPCD35N-RW33B model.

CPCD30N-RW32 Performance

Performance parameters for CPCD30N-RW32 model.

CPCD35N-RW32 Performance

Performance parameters for CPCD35N-RW32 model.

CPCD20N-RW26-Y Performance

Performance parameters for CPCD20N-RW26-Y model.

CPCD25N-RW26-Y Performance

Performance parameters for CPCD25N-RW26-Y model.

CPCD30N-RW26-Y Performance

Performance parameters for CPCD30N-RW26-Y model.

CPCD35N-RW26-Y Performance

Performance parameters for CPCD35N-RW26-Y model.

CPQD20N-RW22 Performance

Performance parameters for CPQD20N-RW22 model.

CPQD25N-RW22 Performance

Performance parameters for CPQD25N-RW22 model.

CPQD30N-RW22 Performance

Performance parameters for CPQD30N-RW22 model.

CPQD35N-RW22 Performance

Performance parameters for CPQD35N-RW22 model.

CPCD20N-RW10 Performance

Performance parameters for CPCD20N-RW10 model.

CPCD25N-RW10 Performance

Performance parameters for CPCD25N-RW10 model.

CPCD30N-RW10 Performance

CPCD20N-RW33M Performance

CPCD25N-RW33M Performance

CPQD30N-RW7 Performance

CPQD35N-RW7 Performance

LPG Forklift Operation and Notices

Double Fuel Switch Operation

LPG Engine Start-Up

Fuel Switching During Operation

LPG Cylinder Components and Parameters

LPG Cylinder Structure

LPG Cylinder Replacement Procedure

LPG Cylinder Metal Band Bracket

Buckle Belt Bracket Operation

LPG Cylinder Removal and Charging

LPG Vehicle Technical Parameters

LPG Cylinder Replacement Steps

Buckle Belt Bracket Securing

LPG Cylinder Usage and Safety Notices

Maintenance-Free Lead-Acid Battery Operation

Battery Application and Features

Battery Storage and Maintenance

Battery Usage Precautions

Attachment Use, Installation, and Safety

General Attachment Usage Rules

Attachment Check and Maintenance

Attachment Assembly Guidelines

European Safety Standards and Noise Emission

Noise Emission Standards

Vibration Parameters and Standards